Comparison of material flow stress models toward more realistic simulations of friction stir processes of Mg AZ31B

Utilizing a proper material model for describing the mechanical behavior of any material is key for a successful simulation of friction stir processing (FSP) where temperature, strain, and strain rate gradients vary abruptly within, and when moving away, from the stirring zone. This work presents a...

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محفوظ في:
التفاصيل البيبلوغرافية
المؤلف الرئيسي: Ammouri, A. H. (author)
مؤلفون آخرون: Hamade, R.F. (author)
التنسيق: article
منشور في: 2013
الوصول للمادة أونلاين:http://hdl.handle.net/10725/7154
http://dx.doi.org/10.4028/www.scientific.net/AMR.922.18
http://libraries.lau.edu.lb/research/laur/terms-of-use/articles.php
https://www.scientific.net/AMR.922.18
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author Ammouri, A. H.
author2 Hamade, R.F.
author2_role author
author_facet Ammouri, A. H.
Hamade, R.F.
author_role author
dc.creator.none.fl_str_mv Ammouri, A. H.
Hamade, R.F.
dc.date.none.fl_str_mv 2013
2018-02-27T12:12:59Z
2018-02-27T12:12:59Z
2018-02-27
dc.identifier.none.fl_str_mv 1662-8985
http://hdl.handle.net/10725/7154
http://dx.doi.org/10.4028/www.scientific.net/AMR.922.18
Ammouri, A. H., & Hamade, R. F. (2014). Comparison of Material Flow Stress Models Toward More Realistic Simulations of Friction Stir Processes of Mg AZ31B. In Advanced Materials Research (Vol. 922, pp. 18-22). Trans Tech Publications.
http://libraries.lau.edu.lb/research/laur/terms-of-use/articles.php
https://www.scientific.net/AMR.922.18
dc.language.none.fl_str_mv en
dc.relation.none.fl_str_mv Advanced Materials Research
dc.rights.*.fl_str_mv info:eu-repo/semantics/openAccess
dc.title.none.fl_str_mv Comparison of material flow stress models toward more realistic simulations of friction stir processes of Mg AZ31B
dc.type.none.fl_str_mv Article
info:eu-repo/semantics/publishedVersion
info:eu-repo/semantics/article
description Utilizing a proper material model for describing the mechanical behavior of any material is key for a successful simulation of friction stir processing (FSP) where temperature, strain, and strain rate gradients vary abruptly within, and when moving away, from the stirring zone. This work presents a comparison of how faithfully do three different constitutive equations reproduce the state variables of strain, strain rate, and temperature in an FEM simulation of a test-case FSP (1000 rpm spindle speed, and 90 mm/min feed). The three material models considered in this comparison are namely: Johnson-Cook (JC), Sellars-Tegart (ST), and Zerilli-Armstrong (ZA). Constants for these constitutive equations are obtained by fitting these equations to experimental mechanical behavior data collected under a range of strain rates and temperatures of twin-rolled cast wrought AZ31B sheets.It is widely recognized that JC-based models over predicts stress values in the stir zone whereas ST-based models are incapable of capturing work hardening outside of the stir zone. Therefore, a ZA model, being a physical based-HCP specific model, is hereby investigated for its suitability as a material model that would overcome such drawbacks of JC-and ST-based models. The equations from the constitutive models under consideration are fed into an FEM model built using DEFORM 3D to simulate the traverse phases of a friction stir process. Amongst these three material models, comparison results suggest that the HCP-specific ZA model yield better predictions of the state variables: strain, strain rate, and temperature, and, consequently, the estimated values for flow stresses.
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identifier_str_mv 1662-8985
Ammouri, A. H., & Hamade, R. F. (2014). Comparison of Material Flow Stress Models Toward More Realistic Simulations of Friction Stir Processes of Mg AZ31B. In Advanced Materials Research (Vol. 922, pp. 18-22). Trans Tech Publications.
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spelling Comparison of material flow stress models toward more realistic simulations of friction stir processes of Mg AZ31BAmmouri, A. H.Hamade, R.F.Utilizing a proper material model for describing the mechanical behavior of any material is key for a successful simulation of friction stir processing (FSP) where temperature, strain, and strain rate gradients vary abruptly within, and when moving away, from the stirring zone. This work presents a comparison of how faithfully do three different constitutive equations reproduce the state variables of strain, strain rate, and temperature in an FEM simulation of a test-case FSP (1000 rpm spindle speed, and 90 mm/min feed). The three material models considered in this comparison are namely: Johnson-Cook (JC), Sellars-Tegart (ST), and Zerilli-Armstrong (ZA). Constants for these constitutive equations are obtained by fitting these equations to experimental mechanical behavior data collected under a range of strain rates and temperatures of twin-rolled cast wrought AZ31B sheets.It is widely recognized that JC-based models over predicts stress values in the stir zone whereas ST-based models are incapable of capturing work hardening outside of the stir zone. Therefore, a ZA model, being a physical based-HCP specific model, is hereby investigated for its suitability as a material model that would overcome such drawbacks of JC-and ST-based models. The equations from the constitutive models under consideration are fed into an FEM model built using DEFORM 3D to simulate the traverse phases of a friction stir process. Amongst these three material models, comparison results suggest that the HCP-specific ZA model yield better predictions of the state variables: strain, strain rate, and temperature, and, consequently, the estimated values for flow stresses.PublishedN/A2018-02-27T12:12:59Z2018-02-27T12:12:59Z20132018-02-27Articleinfo:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/article1662-8985http://hdl.handle.net/10725/7154http://dx.doi.org/10.4028/www.scientific.net/AMR.922.18Ammouri, A. H., & Hamade, R. F. (2014). Comparison of Material Flow Stress Models Toward More Realistic Simulations of Friction Stir Processes of Mg AZ31B. In Advanced Materials Research (Vol. 922, pp. 18-22). Trans Tech Publications.http://libraries.lau.edu.lb/research/laur/terms-of-use/articles.phphttps://www.scientific.net/AMR.922.18enAdvanced Materials Researchinfo:eu-repo/semantics/openAccessoai:laur.lau.edu.lb:10725/71542021-03-19T10:03:31Z
spellingShingle Comparison of material flow stress models toward more realistic simulations of friction stir processes of Mg AZ31B
Ammouri, A. H.
status_str publishedVersion
title Comparison of material flow stress models toward more realistic simulations of friction stir processes of Mg AZ31B
title_full Comparison of material flow stress models toward more realistic simulations of friction stir processes of Mg AZ31B
title_fullStr Comparison of material flow stress models toward more realistic simulations of friction stir processes of Mg AZ31B
title_full_unstemmed Comparison of material flow stress models toward more realistic simulations of friction stir processes of Mg AZ31B
title_short Comparison of material flow stress models toward more realistic simulations of friction stir processes of Mg AZ31B
title_sort Comparison of material flow stress models toward more realistic simulations of friction stir processes of Mg AZ31B
url http://hdl.handle.net/10725/7154
http://dx.doi.org/10.4028/www.scientific.net/AMR.922.18
http://libraries.lau.edu.lb/research/laur/terms-of-use/articles.php
https://www.scientific.net/AMR.922.18