FEM analysis of the effects of cooling techniques on the microstructure of aluminum 7075 friction stir welded joints

Friction stir welding (FSW) is a proven solid-state technique for joining metal alloys. Given the low melting temperatures of light alloys, excessive heat build-up in such joints may have undesirable consequences such as melting and/or undesired grain growth. It is widely recognized that the resulti...

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محفوظ في:
التفاصيل البيبلوغرافية
المؤلف الرئيسي: Ammouri, A.H. (author)
مؤلفون آخرون: Kheireddine, A.H. (author), Hamade, R.F. (author), Kridli, G.T. (author)
التنسيق: conferenceObject
منشور في: 2012
الوصول للمادة أونلاين:http://hdl.handle.net/10725/7149
http://dx.doi.org/10.1115/IMECE2012-88943
http://libraries.lau.edu.lb/research/laur/terms-of-use/articles.php
http://proceedings.asmedigitalcollection.asme.org/proceeding.aspx?articleid=1750746
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author Ammouri, A.H.
author2 Kheireddine, A.H.
Hamade, R.F.
Kridli, G.T.
author2_role author
author
author
author_facet Ammouri, A.H.
Kheireddine, A.H.
Hamade, R.F.
Kridli, G.T.
author_role author
dc.creator.none.fl_str_mv Ammouri, A.H.
Kheireddine, A.H.
Hamade, R.F.
Kridli, G.T.
dc.date.none.fl_str_mv 2012
2018-02-27T09:16:39Z
2018-02-27T09:16:39Z
2018-02-27
dc.identifier.none.fl_str_mv 978-0-7918-4519-6
http://hdl.handle.net/10725/7149
http://dx.doi.org/10.1115/IMECE2012-88943
Kheireddine, A. H., Ammouri, A. H., Hamade, R. F., & Kridli, G. T. (2012, November). FEM analysis of the effects of cooling techniques on the microstructure of aluminum 7075 friction stir welded joints. In ASME 2012 International Mechanical Engineering Congress and Exposition (pp. 913-917). American Society of Mechanical Engineers.
http://libraries.lau.edu.lb/research/laur/terms-of-use/articles.php
http://proceedings.asmedigitalcollection.asme.org/proceeding.aspx?articleid=1750746
dc.language.none.fl_str_mv en
dc.publisher.none.fl_str_mv ASME
dc.rights.*.fl_str_mv info:eu-repo/semantics/openAccess
dc.title.none.fl_str_mv FEM analysis of the effects of cooling techniques on the microstructure of aluminum 7075 friction stir welded joints
dc.type.none.fl_str_mv Conference Paper / Proceeding
info:eu-repo/semantics/publishedVersion
info:eu-repo/semantics/conferenceObject
description Friction stir welding (FSW) is a proven solid-state technique for joining metal alloys. Given the low melting temperatures of light alloys, excessive heat build-up in such joints may have undesirable consequences such as melting and/or undesired grain growth. It is widely recognized that the resulting mechanical properties of a welded joint depends to a great extent on microstructure development. The aim of this paper is to improve the microstructure of friction stir welded aluminum alloy joints by utilizing two different cooling techniques. To this end, a 3D FEM model is developed to simulate the friction stir welding plunging and advancing phases. The parameters used in the FEM model were optimized for minimum simulation time and resulting in accurate simulations as compared with experimental results previously published by other workers. The work material was modeled as a visco-plastic material and dynamic recrystallization was implemented and added to the material model. Two main cooling techniques were compared: temperature controlled backing plate and another via cryogenic CO2 direct nozzle. The monitored output parameters were: temperature, stress, strain, and strain rate. Consequently, values of the Zener-Hollomon parameter, Z, were calculated and the resulting grain size distribution in the joint was found. Due to dynamic recrystallization, nano-sized grains were predicted to be generated in the cryogenically cooled weld line when compared to non-cooled one.
eu_rights_str_mv openAccess
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Kheireddine, A. H., Ammouri, A. H., Hamade, R. F., & Kridli, G. T. (2012, November). FEM analysis of the effects of cooling techniques on the microstructure of aluminum 7075 friction stir welded joints. In ASME 2012 International Mechanical Engineering Congress and Exposition (pp. 913-917). American Society of Mechanical Engineers.
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spelling FEM analysis of the effects of cooling techniques on the microstructure of aluminum 7075 friction stir welded jointsAmmouri, A.H.Kheireddine, A.H.Hamade, R.F.Kridli, G.T.Friction stir welding (FSW) is a proven solid-state technique for joining metal alloys. Given the low melting temperatures of light alloys, excessive heat build-up in such joints may have undesirable consequences such as melting and/or undesired grain growth. It is widely recognized that the resulting mechanical properties of a welded joint depends to a great extent on microstructure development. The aim of this paper is to improve the microstructure of friction stir welded aluminum alloy joints by utilizing two different cooling techniques. To this end, a 3D FEM model is developed to simulate the friction stir welding plunging and advancing phases. The parameters used in the FEM model were optimized for minimum simulation time and resulting in accurate simulations as compared with experimental results previously published by other workers. The work material was modeled as a visco-plastic material and dynamic recrystallization was implemented and added to the material model. Two main cooling techniques were compared: temperature controlled backing plate and another via cryogenic CO2 direct nozzle. The monitored output parameters were: temperature, stress, strain, and strain rate. Consequently, values of the Zener-Hollomon parameter, Z, were calculated and the resulting grain size distribution in the joint was found. Due to dynamic recrystallization, nano-sized grains were predicted to be generated in the cryogenically cooled weld line when compared to non-cooled one.N/AASME2018-02-27T09:16:39Z2018-02-27T09:16:39Z20122018-02-27Conference Paper / Proceedinginfo:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/conferenceObject978-0-7918-4519-6http://hdl.handle.net/10725/7149http://dx.doi.org/10.1115/IMECE2012-88943Kheireddine, A. H., Ammouri, A. H., Hamade, R. F., & Kridli, G. T. (2012, November). FEM analysis of the effects of cooling techniques on the microstructure of aluminum 7075 friction stir welded joints. In ASME 2012 International Mechanical Engineering Congress and Exposition (pp. 913-917). American Society of Mechanical Engineers.http://libraries.lau.edu.lb/research/laur/terms-of-use/articles.phphttp://proceedings.asmedigitalcollection.asme.org/proceeding.aspx?articleid=1750746eninfo:eu-repo/semantics/openAccessoai:laur.lau.edu.lb:10725/71492021-03-19T10:03:31Z
spellingShingle FEM analysis of the effects of cooling techniques on the microstructure of aluminum 7075 friction stir welded joints
Ammouri, A.H.
status_str publishedVersion
title FEM analysis of the effects of cooling techniques on the microstructure of aluminum 7075 friction stir welded joints
title_full FEM analysis of the effects of cooling techniques on the microstructure of aluminum 7075 friction stir welded joints
title_fullStr FEM analysis of the effects of cooling techniques on the microstructure of aluminum 7075 friction stir welded joints
title_full_unstemmed FEM analysis of the effects of cooling techniques on the microstructure of aluminum 7075 friction stir welded joints
title_short FEM analysis of the effects of cooling techniques on the microstructure of aluminum 7075 friction stir welded joints
title_sort FEM analysis of the effects of cooling techniques on the microstructure of aluminum 7075 friction stir welded joints
url http://hdl.handle.net/10725/7149
http://dx.doi.org/10.1115/IMECE2012-88943
http://libraries.lau.edu.lb/research/laur/terms-of-use/articles.php
http://proceedings.asmedigitalcollection.asme.org/proceeding.aspx?articleid=1750746