Model-based evaluation of piston reactor to produce hydrogen from methane via gas-phase SMR and ATR routes

<p dir="ltr">The implementation of electrified and compact reformers is a promising direction to intensify hydrogen production from natural gas and biomethane feedstocks and reduce carbon emission footprints. Piston reactor technology has the potential to reach this by utilizing the...

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Main Author: Aya Abousrafa (17542485) (author)
Other Authors: Mary Anna Katebah (21842738) (author), Patrick Linke (1266018) (author), Timothy Jacobs (8832899) (author), Ma’moun Al-Rawashdeh (10725497) (author)
Published: 2024
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author Aya Abousrafa (17542485)
author2 Mary Anna Katebah (21842738)
Patrick Linke (1266018)
Timothy Jacobs (8832899)
Ma’moun Al-Rawashdeh (10725497)
author2_role author
author
author
author
author_facet Aya Abousrafa (17542485)
Mary Anna Katebah (21842738)
Patrick Linke (1266018)
Timothy Jacobs (8832899)
Ma’moun Al-Rawashdeh (10725497)
author_role author
dc.creator.none.fl_str_mv Aya Abousrafa (17542485)
Mary Anna Katebah (21842738)
Patrick Linke (1266018)
Timothy Jacobs (8832899)
Ma’moun Al-Rawashdeh (10725497)
dc.date.none.fl_str_mv 2024-09-25T15:00:00Z
dc.identifier.none.fl_str_mv 10.1016/j.enconman.2024.119036
dc.relation.none.fl_str_mv https://figshare.com/articles/journal_contribution/Model-based_evaluation_of_piston_reactor_to_produce_hydrogen_from_methane_via_gas-phase_SMR_and_ATR_routes/30024454
dc.rights.none.fl_str_mv CC BY 4.0
info:eu-repo/semantics/openAccess
dc.subject.none.fl_str_mv Engineering
Chemical engineering
Electrical engineering
Environmental engineering
Process intensification
Blue hydrogen
Piston reactor
Process design
dc.title.none.fl_str_mv Model-based evaluation of piston reactor to produce hydrogen from methane via gas-phase SMR and ATR routes
dc.type.none.fl_str_mv Text
Journal contribution
info:eu-repo/semantics/publishedVersion
text
contribution to journal
description <p dir="ltr">The implementation of electrified and compact reformers is a promising direction to intensify hydrogen production from natural gas and biomethane feedstocks and reduce carbon emission footprints. Piston reactor technology has the potential to reach this by utilizing the reactor unique high temperature and pressure operating window, mode of operation involving rapid adiabatic compression-expansion cycles and co-generation of electrical and mechanical power attractive for integration with other processing units to make efficient process design. This work aims to assess the piston reactor for hydrogen production process on its volumetric productivity, operating window, energy efficiency, CO<sub>2</sub> emission, and initial economics. It will also theoretically evaluate whether gas-phase steam methane reforming (SMR) and autothermal reforming (ATR) are viable in this reactor technology. A piston reactor model is established using a zero-dimensional thermodynamic single-zone piston model coupled with an available gas-phase mechanistic model. The highly endothermic SMR reaction is not feasible under a wide range of conditions, leading to its elimination from further assessments and studies. ATR is an attractive route for hydrogen production. Compared to the simulated industrial catalytic ATR reformer at conventional conditions, the piston reactor reaches a similar methane conversion between 89 % and 97 % while operating in the gas phase without using any catalyst with an intake temperature lower by 300 K relative to the conventional case. An ATR process design is established showing attractive economics even at a small production capacity of 25 tons/day of hydrogen, and comparable CO<sub>2</sub> emissions as that of a large-scale industrial ATR process.</p><h2>Other Information</h2><p dir="ltr">Published in: Energy Conversion and Management<br>License: <a href="http://creativecommons.org/licenses/by/4.0/" target="_blank">http://creativecommons.org/licenses/by/4.0/</a><br>See article on publisher's website: <a href="https://dx.doi.org/10.1016/j.enconman.2024.119036" target="_blank">https://dx.doi.org/10.1016/j.enconman.2024.119036</a></p>
eu_rights_str_mv openAccess
id Manara2_1365bdbbc36fd3bbbc4bfc1cb523b2b6
identifier_str_mv 10.1016/j.enconman.2024.119036
network_acronym_str Manara2
network_name_str Manara2
oai_identifier_str oai:figshare.com:article/30024454
publishDate 2024
repository.mail.fl_str_mv
repository.name.fl_str_mv
repository_id_str
rights_invalid_str_mv CC BY 4.0
spelling Model-based evaluation of piston reactor to produce hydrogen from methane via gas-phase SMR and ATR routesAya Abousrafa (17542485)Mary Anna Katebah (21842738)Patrick Linke (1266018)Timothy Jacobs (8832899)Ma’moun Al-Rawashdeh (10725497)EngineeringChemical engineeringElectrical engineeringEnvironmental engineeringProcess intensificationBlue hydrogenPiston reactorProcess design<p dir="ltr">The implementation of electrified and compact reformers is a promising direction to intensify hydrogen production from natural gas and biomethane feedstocks and reduce carbon emission footprints. Piston reactor technology has the potential to reach this by utilizing the reactor unique high temperature and pressure operating window, mode of operation involving rapid adiabatic compression-expansion cycles and co-generation of electrical and mechanical power attractive for integration with other processing units to make efficient process design. This work aims to assess the piston reactor for hydrogen production process on its volumetric productivity, operating window, energy efficiency, CO<sub>2</sub> emission, and initial economics. It will also theoretically evaluate whether gas-phase steam methane reforming (SMR) and autothermal reforming (ATR) are viable in this reactor technology. A piston reactor model is established using a zero-dimensional thermodynamic single-zone piston model coupled with an available gas-phase mechanistic model. The highly endothermic SMR reaction is not feasible under a wide range of conditions, leading to its elimination from further assessments and studies. ATR is an attractive route for hydrogen production. Compared to the simulated industrial catalytic ATR reformer at conventional conditions, the piston reactor reaches a similar methane conversion between 89 % and 97 % while operating in the gas phase without using any catalyst with an intake temperature lower by 300 K relative to the conventional case. An ATR process design is established showing attractive economics even at a small production capacity of 25 tons/day of hydrogen, and comparable CO<sub>2</sub> emissions as that of a large-scale industrial ATR process.</p><h2>Other Information</h2><p dir="ltr">Published in: Energy Conversion and Management<br>License: <a href="http://creativecommons.org/licenses/by/4.0/" target="_blank">http://creativecommons.org/licenses/by/4.0/</a><br>See article on publisher's website: <a href="https://dx.doi.org/10.1016/j.enconman.2024.119036" target="_blank">https://dx.doi.org/10.1016/j.enconman.2024.119036</a></p>2024-09-25T15:00:00ZTextJournal contributioninfo:eu-repo/semantics/publishedVersiontextcontribution to journal10.1016/j.enconman.2024.119036https://figshare.com/articles/journal_contribution/Model-based_evaluation_of_piston_reactor_to_produce_hydrogen_from_methane_via_gas-phase_SMR_and_ATR_routes/30024454CC BY 4.0info:eu-repo/semantics/openAccessoai:figshare.com:article/300244542024-09-25T15:00:00Z
spellingShingle Model-based evaluation of piston reactor to produce hydrogen from methane via gas-phase SMR and ATR routes
Aya Abousrafa (17542485)
Engineering
Chemical engineering
Electrical engineering
Environmental engineering
Process intensification
Blue hydrogen
Piston reactor
Process design
status_str publishedVersion
title Model-based evaluation of piston reactor to produce hydrogen from methane via gas-phase SMR and ATR routes
title_full Model-based evaluation of piston reactor to produce hydrogen from methane via gas-phase SMR and ATR routes
title_fullStr Model-based evaluation of piston reactor to produce hydrogen from methane via gas-phase SMR and ATR routes
title_full_unstemmed Model-based evaluation of piston reactor to produce hydrogen from methane via gas-phase SMR and ATR routes
title_short Model-based evaluation of piston reactor to produce hydrogen from methane via gas-phase SMR and ATR routes
title_sort Model-based evaluation of piston reactor to produce hydrogen from methane via gas-phase SMR and ATR routes
topic Engineering
Chemical engineering
Electrical engineering
Environmental engineering
Process intensification
Blue hydrogen
Piston reactor
Process design