Cyber-Physical System Demonstration of an Automated Shuttle-Conveyor-Belt Operation for Inventory Control of Multiple Stockpiles: A Proof of Concept

<p dir="ltr">Smart manufacturing in the so-called Industry 4.0 age pushes the research and development of laboratory-scale proof of concepts before its deployment in pilots and real-size equipment. As such, we present a cyber-physical system (CPS) demonstration in the mining industry...

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محفوظ في:
التفاصيل البيبلوغرافية
المؤلف الرئيسي: Mohammed Yaqot (16904577) (author)
مؤلفون آخرون: Robert Eduard Franzoi (16904580) (author), Ashhadul Islam (16869981) (author), Brenno C. Menezes (1831792) (author)
منشور في: 2022
الموضوعات:
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author Mohammed Yaqot (16904577)
author2 Robert Eduard Franzoi (16904580)
Ashhadul Islam (16869981)
Brenno C. Menezes (1831792)
author2_role author
author
author
author_facet Mohammed Yaqot (16904577)
Robert Eduard Franzoi (16904580)
Ashhadul Islam (16869981)
Brenno C. Menezes (1831792)
author_role author
dc.creator.none.fl_str_mv Mohammed Yaqot (16904577)
Robert Eduard Franzoi (16904580)
Ashhadul Islam (16869981)
Brenno C. Menezes (1831792)
dc.date.none.fl_str_mv 2022-12-05T00:00:00Z
dc.identifier.none.fl_str_mv 10.1109/access.2022.3226942
dc.relation.none.fl_str_mv https://figshare.com/articles/journal_contribution/Cyber-Physical_System_Demonstration_of_an_Automated_Shuttle-Conveyor-Belt_Operation_for_Inventory_Control_of_Multiple_Stockpiles_A_Proof_of_Concept/24056271
dc.rights.none.fl_str_mv CC BY 4.0
info:eu-repo/semantics/openAccess
dc.subject.none.fl_str_mv Engineering
Manufacturing engineering
Resources engineering and extractive metallurgy
Information and computing sciences
Artificial intelligence
Decision making
Sensors
Real-time systems
Cyber-physical systems
Solids
Mining industry
Belts
Actuating
Control
Cyber-physical system (CPS)
Modeling
Optimization
Sensing
dc.title.none.fl_str_mv Cyber-Physical System Demonstration of an Automated Shuttle-Conveyor-Belt Operation for Inventory Control of Multiple Stockpiles: A Proof of Concept
dc.type.none.fl_str_mv Text
Journal contribution
info:eu-repo/semantics/publishedVersion
text
contribution to journal
description <p dir="ltr">Smart manufacturing in the so-called Industry 4.0 age pushes the research and development of laboratory-scale proof of concepts before its deployment in pilots and real-size equipment. As such, we present a cyber-physical system (CPS) demonstration in the mining industry field engineered to autonomously manage the handling of solids flowing in a conveyor-belt that drops materials in containers, forming multiple stockpiles per belt. The CPS operates to control multiple stockpiles’ inventories using mixed-integer optimization that minimizes the square deviation of the measured inventory to their targets (heights). Within the sensing-optimizing-actuating (SOA) cycle, the CPS demonstration is performed as follows. First, the sensing (data measurement, data processing, and system evaluation) uses a deep neural network in real-time to assess the level of materials stored in transparent containers. Second, the optimizing (mathematical programming, optimization techniques, and decision-making capabilities) is performed using a flowsheet network formulation called unit-operation-port-state superstructure (UOPSS) that permits a fast solution for the position-idle-time-varying discrete manipulated variables as operational schedules. Third, the actuating (cyber-physical integration) implements a physical actuation solution through an integrated CPS environment. According to the findings of our experimentation, stockpiling process control in a smart manufacturing context has enormous potentials to control multiple stockpiles’ inventory autonomously.</p><h2>Other Information</h2><p dir="ltr">Published in: IEEE Access<br>License: <a href="https://creativecommons.org/licenses/by/4.0/legalcode" target="_blank">https://creativecommons.org/licenses/by/4.0/</a><br>See article on publisher's website: <a href="https://dx.doi.org/10.1109/access.2022.3226942" target="_blank">https://dx.doi.org/10.1109/access.2022.3226942</a></p>
eu_rights_str_mv openAccess
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identifier_str_mv 10.1109/access.2022.3226942
network_acronym_str Manara2
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oai_identifier_str oai:figshare.com:article/24056271
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spelling Cyber-Physical System Demonstration of an Automated Shuttle-Conveyor-Belt Operation for Inventory Control of Multiple Stockpiles: A Proof of ConceptMohammed Yaqot (16904577)Robert Eduard Franzoi (16904580)Ashhadul Islam (16869981)Brenno C. Menezes (1831792)EngineeringManufacturing engineeringResources engineering and extractive metallurgyInformation and computing sciencesArtificial intelligenceDecision makingSensorsReal-time systemsCyber-physical systemsSolidsMining industryBeltsActuatingControlCyber-physical system (CPS)ModelingOptimizationSensing<p dir="ltr">Smart manufacturing in the so-called Industry 4.0 age pushes the research and development of laboratory-scale proof of concepts before its deployment in pilots and real-size equipment. As such, we present a cyber-physical system (CPS) demonstration in the mining industry field engineered to autonomously manage the handling of solids flowing in a conveyor-belt that drops materials in containers, forming multiple stockpiles per belt. The CPS operates to control multiple stockpiles’ inventories using mixed-integer optimization that minimizes the square deviation of the measured inventory to their targets (heights). Within the sensing-optimizing-actuating (SOA) cycle, the CPS demonstration is performed as follows. First, the sensing (data measurement, data processing, and system evaluation) uses a deep neural network in real-time to assess the level of materials stored in transparent containers. Second, the optimizing (mathematical programming, optimization techniques, and decision-making capabilities) is performed using a flowsheet network formulation called unit-operation-port-state superstructure (UOPSS) that permits a fast solution for the position-idle-time-varying discrete manipulated variables as operational schedules. Third, the actuating (cyber-physical integration) implements a physical actuation solution through an integrated CPS environment. According to the findings of our experimentation, stockpiling process control in a smart manufacturing context has enormous potentials to control multiple stockpiles’ inventory autonomously.</p><h2>Other Information</h2><p dir="ltr">Published in: IEEE Access<br>License: <a href="https://creativecommons.org/licenses/by/4.0/legalcode" target="_blank">https://creativecommons.org/licenses/by/4.0/</a><br>See article on publisher's website: <a href="https://dx.doi.org/10.1109/access.2022.3226942" target="_blank">https://dx.doi.org/10.1109/access.2022.3226942</a></p>2022-12-05T00:00:00ZTextJournal contributioninfo:eu-repo/semantics/publishedVersiontextcontribution to journal10.1109/access.2022.3226942https://figshare.com/articles/journal_contribution/Cyber-Physical_System_Demonstration_of_an_Automated_Shuttle-Conveyor-Belt_Operation_for_Inventory_Control_of_Multiple_Stockpiles_A_Proof_of_Concept/24056271CC BY 4.0info:eu-repo/semantics/openAccessoai:figshare.com:article/240562712022-12-05T00:00:00Z
spellingShingle Cyber-Physical System Demonstration of an Automated Shuttle-Conveyor-Belt Operation for Inventory Control of Multiple Stockpiles: A Proof of Concept
Mohammed Yaqot (16904577)
Engineering
Manufacturing engineering
Resources engineering and extractive metallurgy
Information and computing sciences
Artificial intelligence
Decision making
Sensors
Real-time systems
Cyber-physical systems
Solids
Mining industry
Belts
Actuating
Control
Cyber-physical system (CPS)
Modeling
Optimization
Sensing
status_str publishedVersion
title Cyber-Physical System Demonstration of an Automated Shuttle-Conveyor-Belt Operation for Inventory Control of Multiple Stockpiles: A Proof of Concept
title_full Cyber-Physical System Demonstration of an Automated Shuttle-Conveyor-Belt Operation for Inventory Control of Multiple Stockpiles: A Proof of Concept
title_fullStr Cyber-Physical System Demonstration of an Automated Shuttle-Conveyor-Belt Operation for Inventory Control of Multiple Stockpiles: A Proof of Concept
title_full_unstemmed Cyber-Physical System Demonstration of an Automated Shuttle-Conveyor-Belt Operation for Inventory Control of Multiple Stockpiles: A Proof of Concept
title_short Cyber-Physical System Demonstration of an Automated Shuttle-Conveyor-Belt Operation for Inventory Control of Multiple Stockpiles: A Proof of Concept
title_sort Cyber-Physical System Demonstration of an Automated Shuttle-Conveyor-Belt Operation for Inventory Control of Multiple Stockpiles: A Proof of Concept
topic Engineering
Manufacturing engineering
Resources engineering and extractive metallurgy
Information and computing sciences
Artificial intelligence
Decision making
Sensors
Real-time systems
Cyber-physical systems
Solids
Mining industry
Belts
Actuating
Control
Cyber-physical system (CPS)
Modeling
Optimization
Sensing