Techno‐economic assessment of evacuated flat‐plate solar collector system for industrial process heat

<p dir="ltr">In the industrial sector, hot water applications constitute a significant share of final energy consumption. This creates a wide demand‐supply energy gap that must be bridged by integrating renewable sources with conventional fuels. This paper presents the performance an...

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Main Author: Zohaib Hassan (13304268) (author)
Other Authors: Mariam Mahmood (21606197) (author), Naveed Ahmed (2433958) (author), Muhammad H. Saeed (21606200) (author), Rashid Khan (4027361) (author), Muhammad Mujtaba Abbas (21606203) (author), Md Abul Kalam (13443939) (author), Fares Almomani (12585685) (author), Emad Abdelsalam (14148831) (author)
Published: 2023
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author Zohaib Hassan (13304268)
author2 Mariam Mahmood (21606197)
Naveed Ahmed (2433958)
Muhammad H. Saeed (21606200)
Rashid Khan (4027361)
Muhammad Mujtaba Abbas (21606203)
Md Abul Kalam (13443939)
Fares Almomani (12585685)
Emad Abdelsalam (14148831)
author2_role author
author
author
author
author
author
author
author
author_facet Zohaib Hassan (13304268)
Mariam Mahmood (21606197)
Naveed Ahmed (2433958)
Muhammad H. Saeed (21606200)
Rashid Khan (4027361)
Muhammad Mujtaba Abbas (21606203)
Md Abul Kalam (13443939)
Fares Almomani (12585685)
Emad Abdelsalam (14148831)
author_role author
dc.creator.none.fl_str_mv Zohaib Hassan (13304268)
Mariam Mahmood (21606197)
Naveed Ahmed (2433958)
Muhammad H. Saeed (21606200)
Rashid Khan (4027361)
Muhammad Mujtaba Abbas (21606203)
Md Abul Kalam (13443939)
Fares Almomani (12585685)
Emad Abdelsalam (14148831)
dc.date.none.fl_str_mv 2023-03-24T12:00:00Z
dc.identifier.none.fl_str_mv 10.1002/ese3.1447
dc.relation.none.fl_str_mv https://figshare.com/articles/journal_contribution/Techno_economic_assessment_of_evacuated_flat_plate_solar_collector_system_for_industrial_process_heat/29413319
dc.rights.none.fl_str_mv CC BY 4.0
info:eu-repo/semantics/openAccess
dc.subject.none.fl_str_mv Engineering
Fluid mechanics and thermal engineering
Mechanical engineering
Solar water heating system
Evacuated flat-plate collector (EFPC)
Thermal efficiency
Heat transfer fluid (HTF)
Numerical modeling
dc.title.none.fl_str_mv Techno‐economic assessment of evacuated flat‐plate solar collector system for industrial process heat
dc.type.none.fl_str_mv Text
Journal contribution
info:eu-repo/semantics/publishedVersion
text
contribution to journal
description <p dir="ltr">In the industrial sector, hot water applications constitute a significant share of final energy consumption. This creates a wide demand‐supply energy gap that must be bridged by integrating renewable sources with conventional fuels. This paper presents the performance analysis of a solar water heating system based on an evacuated flat‐plate collector (EFPC) with a surface area of 4 m<sup>2</sup>. A water–glycol mixture was used as the heat transfer fluid (HTF) with mass flow rates of 0.03, 0.0336, and 0.0504 kg/s under a vacuum pressure of –0.8 bar created inside the collector. A detailed numerical model was developed in MATLAB for the proposed EFPC system, followed by experimental validation. A maximum root mean square error of 2.81 for the absorber temperature and a percentage error of 6.62 was observed for the thermal efficiency in model validation. This substantiates the model's capability to predict actual system performance with reasonable accuracy. The maximum thermal efficiency of the EFPC is 78% with a maximum fluid outlet temperature of 98°C in June and 69°C in January. The maximum useful energy extracted is 1300 W in January. Additionally, the effect of design parameters on system performance such as mass flow rates, collector areas, tube spacing, and different HTF mixtures is simulated. Lastly, an economic analysis of the EFPC was conducted for hot water demand in a textile industry. The results revealed a payback period of 7.4 years, which highlights the feasibility of this system.</p><h2>Other Information</h2><p dir="ltr">Published in: Energy Science & Engineering<br>License: <a href="http://creativecommons.org/licenses/by/4.0/" target="_blank">http://creativecommons.org/licenses/by/4.0/</a><br>See article on publisher's website: <a href="https://dx.doi.org/10.1002/ese3.1447" target="_blank">https://dx.doi.org/10.1002/ese3.1447</a></p>
eu_rights_str_mv openAccess
id Manara2_20e7829fb0256ad73889c727b63a3bab
identifier_str_mv 10.1002/ese3.1447
network_acronym_str Manara2
network_name_str Manara2
oai_identifier_str oai:figshare.com:article/29413319
publishDate 2023
repository.mail.fl_str_mv
repository.name.fl_str_mv
repository_id_str
rights_invalid_str_mv CC BY 4.0
spelling Techno‐economic assessment of evacuated flat‐plate solar collector system for industrial process heatZohaib Hassan (13304268)Mariam Mahmood (21606197)Naveed Ahmed (2433958)Muhammad H. Saeed (21606200)Rashid Khan (4027361)Muhammad Mujtaba Abbas (21606203)Md Abul Kalam (13443939)Fares Almomani (12585685)Emad Abdelsalam (14148831)EngineeringFluid mechanics and thermal engineeringMechanical engineeringSolar water heating systemEvacuated flat-plate collector (EFPC)Thermal efficiencyHeat transfer fluid (HTF)Numerical modeling<p dir="ltr">In the industrial sector, hot water applications constitute a significant share of final energy consumption. This creates a wide demand‐supply energy gap that must be bridged by integrating renewable sources with conventional fuels. This paper presents the performance analysis of a solar water heating system based on an evacuated flat‐plate collector (EFPC) with a surface area of 4 m<sup>2</sup>. A water–glycol mixture was used as the heat transfer fluid (HTF) with mass flow rates of 0.03, 0.0336, and 0.0504 kg/s under a vacuum pressure of –0.8 bar created inside the collector. A detailed numerical model was developed in MATLAB for the proposed EFPC system, followed by experimental validation. A maximum root mean square error of 2.81 for the absorber temperature and a percentage error of 6.62 was observed for the thermal efficiency in model validation. This substantiates the model's capability to predict actual system performance with reasonable accuracy. The maximum thermal efficiency of the EFPC is 78% with a maximum fluid outlet temperature of 98°C in June and 69°C in January. The maximum useful energy extracted is 1300 W in January. Additionally, the effect of design parameters on system performance such as mass flow rates, collector areas, tube spacing, and different HTF mixtures is simulated. Lastly, an economic analysis of the EFPC was conducted for hot water demand in a textile industry. The results revealed a payback period of 7.4 years, which highlights the feasibility of this system.</p><h2>Other Information</h2><p dir="ltr">Published in: Energy Science & Engineering<br>License: <a href="http://creativecommons.org/licenses/by/4.0/" target="_blank">http://creativecommons.org/licenses/by/4.0/</a><br>See article on publisher's website: <a href="https://dx.doi.org/10.1002/ese3.1447" target="_blank">https://dx.doi.org/10.1002/ese3.1447</a></p>2023-03-24T12:00:00ZTextJournal contributioninfo:eu-repo/semantics/publishedVersiontextcontribution to journal10.1002/ese3.1447https://figshare.com/articles/journal_contribution/Techno_economic_assessment_of_evacuated_flat_plate_solar_collector_system_for_industrial_process_heat/29413319CC BY 4.0info:eu-repo/semantics/openAccessoai:figshare.com:article/294133192023-03-24T12:00:00Z
spellingShingle Techno‐economic assessment of evacuated flat‐plate solar collector system for industrial process heat
Zohaib Hassan (13304268)
Engineering
Fluid mechanics and thermal engineering
Mechanical engineering
Solar water heating system
Evacuated flat-plate collector (EFPC)
Thermal efficiency
Heat transfer fluid (HTF)
Numerical modeling
status_str publishedVersion
title Techno‐economic assessment of evacuated flat‐plate solar collector system for industrial process heat
title_full Techno‐economic assessment of evacuated flat‐plate solar collector system for industrial process heat
title_fullStr Techno‐economic assessment of evacuated flat‐plate solar collector system for industrial process heat
title_full_unstemmed Techno‐economic assessment of evacuated flat‐plate solar collector system for industrial process heat
title_short Techno‐economic assessment of evacuated flat‐plate solar collector system for industrial process heat
title_sort Techno‐economic assessment of evacuated flat‐plate solar collector system for industrial process heat
topic Engineering
Fluid mechanics and thermal engineering
Mechanical engineering
Solar water heating system
Evacuated flat-plate collector (EFPC)
Thermal efficiency
Heat transfer fluid (HTF)
Numerical modeling