Recyclable polyaspartate-coated magnetic nanoparticles for sustainable control of calcite and barite scales in oilfield operations

<p dir="ltr">Scale formation is a major challenge in hydrocarbon production, leading to decreased efficiency, equipment damage, and increased operational costs. Conventional chemical inhibitors used to prevent scaling are often non-recyclable and generate continuous chemical discharg...

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Main Author: Abdelrahman T. Abdelaal (14674629) (author)
Other Authors: Farah M. El-Makaty (14157090) (author), Malcolm A. Kelland (1297143) (author), Mohamed F. Mady (2873918) (author)
Published: 2026
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author Abdelrahman T. Abdelaal (14674629)
author2 Farah M. El-Makaty (14157090)
Malcolm A. Kelland (1297143)
Mohamed F. Mady (2873918)
author2_role author
author
author
author_facet Abdelrahman T. Abdelaal (14674629)
Farah M. El-Makaty (14157090)
Malcolm A. Kelland (1297143)
Mohamed F. Mady (2873918)
author_role author
dc.creator.none.fl_str_mv Abdelrahman T. Abdelaal (14674629)
Farah M. El-Makaty (14157090)
Malcolm A. Kelland (1297143)
Mohamed F. Mady (2873918)
dc.date.none.fl_str_mv 2026-01-05T06:00:00Z
dc.identifier.none.fl_str_mv 10.1016/j.jwpe.2025.109372
dc.relation.none.fl_str_mv https://figshare.com/articles/journal_contribution/Recyclable_polyaspartate-coated_magnetic_nanoparticles_for_sustainable_control_of_calcite_and_barite_scales_in_oilfield_operations/31017823
dc.rights.none.fl_str_mv CC BY 4.0
info:eu-repo/semantics/openAccess
dc.subject.none.fl_str_mv Engineering
Chemical engineering
Materials engineering
Nanotechnology
Resources engineering and extractive metallurgy
Oilfield
Green Scale Inhibition
Magnetite Nanoparticles
Polyaspartate
Recycling
dc.title.none.fl_str_mv Recyclable polyaspartate-coated magnetic nanoparticles for sustainable control of calcite and barite scales in oilfield operations
dc.type.none.fl_str_mv Text
Journal contribution
info:eu-repo/semantics/publishedVersion
text
contribution to journal
description <p dir="ltr">Scale formation is a major challenge in hydrocarbon production, leading to decreased efficiency, equipment damage, and increased operational costs. Conventional chemical inhibitors used to prevent scaling are often non-recyclable and generate continuous chemical discharge, raising environmental concerns. In this study, a green, recyclable nanocomposite composed of a magnetite core coated with trisodium citrate and polyaspartate (Fe<sub>3</sub>O<sub>4</sub>@TSC@PASP) was developed for sustainable control of calcite (CaCO<sub>3</sub>) and barite (BaSO<sub>4</sub>) scales. Static jar tests show that Fe<sub>3</sub>O<sub>4</sub>@TSC@PASP achieves complete calcite inhibition at ≥20 ppm and exhibits performance trends that closely match free PASP when normalized to the active-polymer dose. Dynamic tube-blocking tests at 100 °C and 1000 psi further confirm effective scaling suppression for 60 min at 50 ppm, demonstrating that immobilization of PASP on a magnetic carrier preserves its intrinsic inhibitory function while enabling recyclable deployment not achievable with free PASP. SEM imaging revealed pronounced distortion of calcite and barite morphologies, while calcium-compatibility assessments confirmed high stability across salinity and Ca<sup>2+</sup> levels relevant to field environments. The nanocomposite retained full inhibition efficiency over four magnetic recovery cycles, confirming its technical feasibility for reuse. This work introduces a distinct design strategy in which PASP is immobilized on a magnetically responsive platform, providing mechanistic insight into polymer–nanoparticle synergy and establishing a practical pathway toward recyclable, environmentally responsible scale-management technologies for the energy sector.</p><h2 dir="ltr">Other Information</h2><p dir="ltr">Published in: Journal of Water Process Engineering<br>License: <a href="http://creativecommons.org/licenses/by/4.0/" target="_blank">http://creativecommons.org/licenses/by/4.0/</a><br>See article on publisher's website: <a href="https://dx.doi.org/10.1016/j.jwpe.2025.109372" target="_blank">https://dx.doi.org/10.1016/j.jwpe.2025.109372</a></p>
eu_rights_str_mv openAccess
id Manara2_289d8097c5cf01b0f79509dee4a3e0c0
identifier_str_mv 10.1016/j.jwpe.2025.109372
network_acronym_str Manara2
network_name_str Manara2
oai_identifier_str oai:figshare.com:article/31017823
publishDate 2026
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rights_invalid_str_mv CC BY 4.0
spelling Recyclable polyaspartate-coated magnetic nanoparticles for sustainable control of calcite and barite scales in oilfield operationsAbdelrahman T. Abdelaal (14674629)Farah M. El-Makaty (14157090)Malcolm A. Kelland (1297143)Mohamed F. Mady (2873918)EngineeringChemical engineeringMaterials engineeringNanotechnologyResources engineering and extractive metallurgyOilfieldGreen Scale InhibitionMagnetite NanoparticlesPolyaspartateRecycling<p dir="ltr">Scale formation is a major challenge in hydrocarbon production, leading to decreased efficiency, equipment damage, and increased operational costs. Conventional chemical inhibitors used to prevent scaling are often non-recyclable and generate continuous chemical discharge, raising environmental concerns. In this study, a green, recyclable nanocomposite composed of a magnetite core coated with trisodium citrate and polyaspartate (Fe<sub>3</sub>O<sub>4</sub>@TSC@PASP) was developed for sustainable control of calcite (CaCO<sub>3</sub>) and barite (BaSO<sub>4</sub>) scales. Static jar tests show that Fe<sub>3</sub>O<sub>4</sub>@TSC@PASP achieves complete calcite inhibition at ≥20 ppm and exhibits performance trends that closely match free PASP when normalized to the active-polymer dose. Dynamic tube-blocking tests at 100 °C and 1000 psi further confirm effective scaling suppression for 60 min at 50 ppm, demonstrating that immobilization of PASP on a magnetic carrier preserves its intrinsic inhibitory function while enabling recyclable deployment not achievable with free PASP. SEM imaging revealed pronounced distortion of calcite and barite morphologies, while calcium-compatibility assessments confirmed high stability across salinity and Ca<sup>2+</sup> levels relevant to field environments. The nanocomposite retained full inhibition efficiency over four magnetic recovery cycles, confirming its technical feasibility for reuse. This work introduces a distinct design strategy in which PASP is immobilized on a magnetically responsive platform, providing mechanistic insight into polymer–nanoparticle synergy and establishing a practical pathway toward recyclable, environmentally responsible scale-management technologies for the energy sector.</p><h2 dir="ltr">Other Information</h2><p dir="ltr">Published in: Journal of Water Process Engineering<br>License: <a href="http://creativecommons.org/licenses/by/4.0/" target="_blank">http://creativecommons.org/licenses/by/4.0/</a><br>See article on publisher's website: <a href="https://dx.doi.org/10.1016/j.jwpe.2025.109372" target="_blank">https://dx.doi.org/10.1016/j.jwpe.2025.109372</a></p>2026-01-05T06:00:00ZTextJournal contributioninfo:eu-repo/semantics/publishedVersiontextcontribution to journal10.1016/j.jwpe.2025.109372https://figshare.com/articles/journal_contribution/Recyclable_polyaspartate-coated_magnetic_nanoparticles_for_sustainable_control_of_calcite_and_barite_scales_in_oilfield_operations/31017823CC BY 4.0info:eu-repo/semantics/openAccessoai:figshare.com:article/310178232026-01-05T06:00:00Z
spellingShingle Recyclable polyaspartate-coated magnetic nanoparticles for sustainable control of calcite and barite scales in oilfield operations
Abdelrahman T. Abdelaal (14674629)
Engineering
Chemical engineering
Materials engineering
Nanotechnology
Resources engineering and extractive metallurgy
Oilfield
Green Scale Inhibition
Magnetite Nanoparticles
Polyaspartate
Recycling
status_str publishedVersion
title Recyclable polyaspartate-coated magnetic nanoparticles for sustainable control of calcite and barite scales in oilfield operations
title_full Recyclable polyaspartate-coated magnetic nanoparticles for sustainable control of calcite and barite scales in oilfield operations
title_fullStr Recyclable polyaspartate-coated magnetic nanoparticles for sustainable control of calcite and barite scales in oilfield operations
title_full_unstemmed Recyclable polyaspartate-coated magnetic nanoparticles for sustainable control of calcite and barite scales in oilfield operations
title_short Recyclable polyaspartate-coated magnetic nanoparticles for sustainable control of calcite and barite scales in oilfield operations
title_sort Recyclable polyaspartate-coated magnetic nanoparticles for sustainable control of calcite and barite scales in oilfield operations
topic Engineering
Chemical engineering
Materials engineering
Nanotechnology
Resources engineering and extractive metallurgy
Oilfield
Green Scale Inhibition
Magnetite Nanoparticles
Polyaspartate
Recycling