A Hybrid Approach for Predicting Critical Machining Conditions in Titanium Alloy Slot Milling Using Feature Selection and Binary Whale Optimization Algorithm

<p dir="ltr">Monitoring the machining process is crucial for providing cost-effective, high-quality production and preventing unwanted accidents. This study aims to predict critical machining conditions related to surface roughness and tool breakage in titanium alloy slot milling. Th...

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Main Author: Amirsajjad Rahmani (17541453) (author)
Other Authors: Faramarz Hojati (17541456) (author), Mohammadjafar Hadad (17541345) (author), Bahman Azarhoushang (10996172) (author)
Published: 2023
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author Amirsajjad Rahmani (17541453)
author2 Faramarz Hojati (17541456)
Mohammadjafar Hadad (17541345)
Bahman Azarhoushang (10996172)
author2_role author
author
author
author_facet Amirsajjad Rahmani (17541453)
Faramarz Hojati (17541456)
Mohammadjafar Hadad (17541345)
Bahman Azarhoushang (10996172)
author_role author
dc.creator.none.fl_str_mv Amirsajjad Rahmani (17541453)
Faramarz Hojati (17541456)
Mohammadjafar Hadad (17541345)
Bahman Azarhoushang (10996172)
dc.date.none.fl_str_mv 2023-08-16T06:00:00Z
dc.identifier.none.fl_str_mv 10.3390/machines11080835
dc.relation.none.fl_str_mv https://figshare.com/articles/journal_contribution/A_Hybrid_Approach_for_Predicting_Critical_Machining_Conditions_in_Titanium_Alloy_Slot_Milling_Using_Feature_Selection_and_Binary_Whale_Optimization_Algorithm/24717210
dc.rights.none.fl_str_mv CC BY 4.0
info:eu-repo/semantics/openAccess
dc.subject.none.fl_str_mv Engineering
Control engineering, mechatronics and robotics
Manufacturing engineering
Mechanical engineering
Information and computing sciences
Artificial intelligence
tool monitoring
milling
Ti6Al4V
binary whale optimization algorithm
feature selection
slot milling
edge box
unbalance dataset
dc.title.none.fl_str_mv A Hybrid Approach for Predicting Critical Machining Conditions in Titanium Alloy Slot Milling Using Feature Selection and Binary Whale Optimization Algorithm
dc.type.none.fl_str_mv Text
Journal contribution
info:eu-repo/semantics/publishedVersion
text
contribution to journal
description <p dir="ltr">Monitoring the machining process is crucial for providing cost-effective, high-quality production and preventing unwanted accidents. This study aims to predict critical machining conditions related to surface roughness and tool breakage in titanium alloy slot milling. The Siemens SINUMERIK EDGE (SE) Box system collects signals from the spindle and axes of a CNC machine tool. In this study, features were extracted from signals in time, frequency, and time–frequency domains. The t-test and the binary whale optimization algorithm (BWOA) were applied to choose the best features and train the support vector machine (SVM) model with validation and training data. The SVM hyperparameters were optimized simultaneously with feature selection, and the model was tested with test data. The proposed model accurately predicted critical machining conditions for unbalanced datasets. The classification model indicates an average recall, precision, and accuracy of 80%, 86%, and 95%, respectively, when predicting workpiece quality and tool breakage.</p><h2>Other Information</h2><p dir="ltr">Published in: Machines<br>License: <a href="https://creativecommons.org/licenses/by/4.0/" target="_blank">https://creativecommons.org/licenses/by/4.0/</a><br>See article on publisher's website: <a href="https://dx.doi.org/10.3390/machines11080835" target="_blank">https://dx.doi.org/10.3390/machines11080835</a></p>
eu_rights_str_mv openAccess
id Manara2_2cd1db8775b0f2c7b440aed7dc510cf7
identifier_str_mv 10.3390/machines11080835
network_acronym_str Manara2
network_name_str Manara2
oai_identifier_str oai:figshare.com:article/24717210
publishDate 2023
repository.mail.fl_str_mv
repository.name.fl_str_mv
repository_id_str
rights_invalid_str_mv CC BY 4.0
spelling A Hybrid Approach for Predicting Critical Machining Conditions in Titanium Alloy Slot Milling Using Feature Selection and Binary Whale Optimization AlgorithmAmirsajjad Rahmani (17541453)Faramarz Hojati (17541456)Mohammadjafar Hadad (17541345)Bahman Azarhoushang (10996172)EngineeringControl engineering, mechatronics and roboticsManufacturing engineeringMechanical engineeringInformation and computing sciencesArtificial intelligencetool monitoringmillingTi6Al4Vbinary whale optimization algorithmfeature selectionslot millingedge boxunbalance dataset<p dir="ltr">Monitoring the machining process is crucial for providing cost-effective, high-quality production and preventing unwanted accidents. This study aims to predict critical machining conditions related to surface roughness and tool breakage in titanium alloy slot milling. The Siemens SINUMERIK EDGE (SE) Box system collects signals from the spindle and axes of a CNC machine tool. In this study, features were extracted from signals in time, frequency, and time–frequency domains. The t-test and the binary whale optimization algorithm (BWOA) were applied to choose the best features and train the support vector machine (SVM) model with validation and training data. The SVM hyperparameters were optimized simultaneously with feature selection, and the model was tested with test data. The proposed model accurately predicted critical machining conditions for unbalanced datasets. The classification model indicates an average recall, precision, and accuracy of 80%, 86%, and 95%, respectively, when predicting workpiece quality and tool breakage.</p><h2>Other Information</h2><p dir="ltr">Published in: Machines<br>License: <a href="https://creativecommons.org/licenses/by/4.0/" target="_blank">https://creativecommons.org/licenses/by/4.0/</a><br>See article on publisher's website: <a href="https://dx.doi.org/10.3390/machines11080835" target="_blank">https://dx.doi.org/10.3390/machines11080835</a></p>2023-08-16T06:00:00ZTextJournal contributioninfo:eu-repo/semantics/publishedVersiontextcontribution to journal10.3390/machines11080835https://figshare.com/articles/journal_contribution/A_Hybrid_Approach_for_Predicting_Critical_Machining_Conditions_in_Titanium_Alloy_Slot_Milling_Using_Feature_Selection_and_Binary_Whale_Optimization_Algorithm/24717210CC BY 4.0info:eu-repo/semantics/openAccessoai:figshare.com:article/247172102023-08-16T06:00:00Z
spellingShingle A Hybrid Approach for Predicting Critical Machining Conditions in Titanium Alloy Slot Milling Using Feature Selection and Binary Whale Optimization Algorithm
Amirsajjad Rahmani (17541453)
Engineering
Control engineering, mechatronics and robotics
Manufacturing engineering
Mechanical engineering
Information and computing sciences
Artificial intelligence
tool monitoring
milling
Ti6Al4V
binary whale optimization algorithm
feature selection
slot milling
edge box
unbalance dataset
status_str publishedVersion
title A Hybrid Approach for Predicting Critical Machining Conditions in Titanium Alloy Slot Milling Using Feature Selection and Binary Whale Optimization Algorithm
title_full A Hybrid Approach for Predicting Critical Machining Conditions in Titanium Alloy Slot Milling Using Feature Selection and Binary Whale Optimization Algorithm
title_fullStr A Hybrid Approach for Predicting Critical Machining Conditions in Titanium Alloy Slot Milling Using Feature Selection and Binary Whale Optimization Algorithm
title_full_unstemmed A Hybrid Approach for Predicting Critical Machining Conditions in Titanium Alloy Slot Milling Using Feature Selection and Binary Whale Optimization Algorithm
title_short A Hybrid Approach for Predicting Critical Machining Conditions in Titanium Alloy Slot Milling Using Feature Selection and Binary Whale Optimization Algorithm
title_sort A Hybrid Approach for Predicting Critical Machining Conditions in Titanium Alloy Slot Milling Using Feature Selection and Binary Whale Optimization Algorithm
topic Engineering
Control engineering, mechatronics and robotics
Manufacturing engineering
Mechanical engineering
Information and computing sciences
Artificial intelligence
tool monitoring
milling
Ti6Al4V
binary whale optimization algorithm
feature selection
slot milling
edge box
unbalance dataset