A novel design, analysis and 3D printing of Ti-6Al-4V alloy bio-inspired porous femoral stem

<p dir="ltr">The current study is proposing a design envelope for porous Ti-6Al-4V alloy femoral stems to survive under fatigue loads. Numerical computational analysis of these stems with a body-centered-cube (BCC) structure is conducted in ABAQUS. Femoral stems without shell and wit...

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محفوظ في:
التفاصيل البيبلوغرافية
المؤلف الرئيسي: Hassan Mehboob (8960273) (author)
مؤلفون آخرون: Faris Tarlochan (14158893) (author), Ali Mehboob (8699754) (author), Seung-Hwan Chang (14151207) (author), S. Ramesh (540899) (author), Wan Sharuzi Wan Harun (14151210) (author), Kumaran Kadirgama (14151213) (author)
منشور في: 2022
الموضوعات:
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author Hassan Mehboob (8960273)
author2 Faris Tarlochan (14158893)
Ali Mehboob (8699754)
Seung-Hwan Chang (14151207)
S. Ramesh (540899)
Wan Sharuzi Wan Harun (14151210)
Kumaran Kadirgama (14151213)
author2_role author
author
author
author
author
author
author_facet Hassan Mehboob (8960273)
Faris Tarlochan (14158893)
Ali Mehboob (8699754)
Seung-Hwan Chang (14151207)
S. Ramesh (540899)
Wan Sharuzi Wan Harun (14151210)
Kumaran Kadirgama (14151213)
author_role author
dc.creator.none.fl_str_mv Hassan Mehboob (8960273)
Faris Tarlochan (14158893)
Ali Mehboob (8699754)
Seung-Hwan Chang (14151207)
S. Ramesh (540899)
Wan Sharuzi Wan Harun (14151210)
Kumaran Kadirgama (14151213)
dc.date.none.fl_str_mv 2022-11-22T21:13:36Z
dc.identifier.none.fl_str_mv 10.1007/s10856-020-06420-7
dc.relation.none.fl_str_mv https://figshare.com/articles/journal_contribution/A_novel_design_analysis_and_3D_printing_of_Ti-6Al-4V_alloy_bio-inspired_porous_femoral_stem/21597339
dc.rights.none.fl_str_mv CC BY 4.0
info:eu-repo/semantics/openAccess
dc.subject.none.fl_str_mv Engineering
Biomedical engineering
Porous Ti-6Al-4V alloy
Femoral stems
Fatigue loads
Stem stiffness
Fatigue stresses
dc.title.none.fl_str_mv A novel design, analysis and 3D printing of Ti-6Al-4V alloy bio-inspired porous femoral stem
dc.type.none.fl_str_mv Text
Journal contribution
info:eu-repo/semantics/publishedVersion
text
contribution to journal
description <p dir="ltr">The current study is proposing a design envelope for porous Ti-6Al-4V alloy femoral stems to survive under fatigue loads. Numerical computational analysis of these stems with a body-centered-cube (BCC) structure is conducted in ABAQUS. Femoral stems without shell and with various outer dense shell thicknesses (0.5, 1.0, 1.5, and 2 mm) and inner cores (porosities of 90, 77, 63, 47, 30, and 18%) are analyzed. A design space (envelope) is derived by using stem stiffnesses close to that of the femur bone, maximum fatigue stresses of 0.3<sub>σys</sub> in the porous part, and endurance limits of the dense part of the stems. The Soderberg approach is successfully employed to compute the factor of safety N<sub><em>f</em></sub> > 1.1. Fully porous stems without dense shells are concluded to fail under fatigue load. It is thus safe to use the porous stems with a shell thickness of 1.5 and 2 mm for all porosities (18–90%), 1 mm shell with 18 and 30% porosities, and 0.5 mm shell with 18% porosity. The reduction in stress shielding was achieved by 28%. Porous stems incorporated BCC structures with dense shells and beads were successfully printed.</p><h2>Other Information</h2><p dir="ltr">Published in: Journal of Materials Science: Materials in Medicine<br>License: <a href="https://creativecommons.org/licenses/by/4.0" target="_blank">https://creativecommons.org/licenses/by/4.0</a><br>See article on publisher's website: <a href="http://dx.doi.org/10.1007/s10856-020-06420-7" target="_blank">http://dx.doi.org/10.1007/s10856-020-06420-7</a></p>
eu_rights_str_mv openAccess
id Manara2_30657b5fc0b29a9204fb0d4ca95540f5
identifier_str_mv 10.1007/s10856-020-06420-7
network_acronym_str Manara2
network_name_str Manara2
oai_identifier_str oai:figshare.com:article/21597339
publishDate 2022
repository.mail.fl_str_mv
repository.name.fl_str_mv
repository_id_str
rights_invalid_str_mv CC BY 4.0
spelling A novel design, analysis and 3D printing of Ti-6Al-4V alloy bio-inspired porous femoral stemHassan Mehboob (8960273)Faris Tarlochan (14158893)Ali Mehboob (8699754)Seung-Hwan Chang (14151207)S. Ramesh (540899)Wan Sharuzi Wan Harun (14151210)Kumaran Kadirgama (14151213)EngineeringBiomedical engineeringPorous Ti-6Al-4V alloyFemoral stemsFatigue loadsStem stiffnessFatigue stresses<p dir="ltr">The current study is proposing a design envelope for porous Ti-6Al-4V alloy femoral stems to survive under fatigue loads. Numerical computational analysis of these stems with a body-centered-cube (BCC) structure is conducted in ABAQUS. Femoral stems without shell and with various outer dense shell thicknesses (0.5, 1.0, 1.5, and 2 mm) and inner cores (porosities of 90, 77, 63, 47, 30, and 18%) are analyzed. A design space (envelope) is derived by using stem stiffnesses close to that of the femur bone, maximum fatigue stresses of 0.3<sub>σys</sub> in the porous part, and endurance limits of the dense part of the stems. The Soderberg approach is successfully employed to compute the factor of safety N<sub><em>f</em></sub> > 1.1. Fully porous stems without dense shells are concluded to fail under fatigue load. It is thus safe to use the porous stems with a shell thickness of 1.5 and 2 mm for all porosities (18–90%), 1 mm shell with 18 and 30% porosities, and 0.5 mm shell with 18% porosity. The reduction in stress shielding was achieved by 28%. Porous stems incorporated BCC structures with dense shells and beads were successfully printed.</p><h2>Other Information</h2><p dir="ltr">Published in: Journal of Materials Science: Materials in Medicine<br>License: <a href="https://creativecommons.org/licenses/by/4.0" target="_blank">https://creativecommons.org/licenses/by/4.0</a><br>See article on publisher's website: <a href="http://dx.doi.org/10.1007/s10856-020-06420-7" target="_blank">http://dx.doi.org/10.1007/s10856-020-06420-7</a></p>2022-11-22T21:13:36ZTextJournal contributioninfo:eu-repo/semantics/publishedVersiontextcontribution to journal10.1007/s10856-020-06420-7https://figshare.com/articles/journal_contribution/A_novel_design_analysis_and_3D_printing_of_Ti-6Al-4V_alloy_bio-inspired_porous_femoral_stem/21597339CC BY 4.0info:eu-repo/semantics/openAccessoai:figshare.com:article/215973392022-11-22T21:13:36Z
spellingShingle A novel design, analysis and 3D printing of Ti-6Al-4V alloy bio-inspired porous femoral stem
Hassan Mehboob (8960273)
Engineering
Biomedical engineering
Porous Ti-6Al-4V alloy
Femoral stems
Fatigue loads
Stem stiffness
Fatigue stresses
status_str publishedVersion
title A novel design, analysis and 3D printing of Ti-6Al-4V alloy bio-inspired porous femoral stem
title_full A novel design, analysis and 3D printing of Ti-6Al-4V alloy bio-inspired porous femoral stem
title_fullStr A novel design, analysis and 3D printing of Ti-6Al-4V alloy bio-inspired porous femoral stem
title_full_unstemmed A novel design, analysis and 3D printing of Ti-6Al-4V alloy bio-inspired porous femoral stem
title_short A novel design, analysis and 3D printing of Ti-6Al-4V alloy bio-inspired porous femoral stem
title_sort A novel design, analysis and 3D printing of Ti-6Al-4V alloy bio-inspired porous femoral stem
topic Engineering
Biomedical engineering
Porous Ti-6Al-4V alloy
Femoral stems
Fatigue loads
Stem stiffness
Fatigue stresses