Effect of AlN nanoparticle concentration in the electrolyte on corrosion resistance and mechanical properties of the electrodeposited composite coatings

<p>The impact of corrosion is widespread, affecting structures, equipment, and infrastructure across various industries increasing the maintenance cost and thereby decreasing profit and efficiency. Nickel-based coatings are one of the most tempting options owing to their enhanced mechanical an...

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Main Author: M.S. Khan (22047413) (author)
Other Authors: Mohammad Farhan (17017683) (author), Osama Fayyaz (17017686) (author), R.A. Shakoor (17017692) (author)
Published: 2024
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_version_ 1864513541462032384
author M.S. Khan (22047413)
author2 Mohammad Farhan (17017683)
Osama Fayyaz (17017686)
R.A. Shakoor (17017692)
author2_role author
author
author
author_facet M.S. Khan (22047413)
Mohammad Farhan (17017683)
Osama Fayyaz (17017686)
R.A. Shakoor (17017692)
author_role author
dc.creator.none.fl_str_mv M.S. Khan (22047413)
Mohammad Farhan (17017683)
Osama Fayyaz (17017686)
R.A. Shakoor (17017692)
dc.date.none.fl_str_mv 2024-02-13T12:00:00Z
dc.identifier.none.fl_str_mv 10.1016/j.mtcomm.2024.108330
dc.relation.none.fl_str_mv https://figshare.com/articles/journal_contribution/Effect_of_AlN_nanoparticle_concentration_in_the_electrolyte_on_corrosion_resistance_and_mechanical_properties_of_the_electrodeposited_composite_coatings/29900333
dc.rights.none.fl_str_mv CC BY 4.0
info:eu-repo/semantics/openAccess
dc.subject.none.fl_str_mv Engineering
Materials engineering
Nanotechnology
Electrodeposition
Ni-PAluminum nitride
Composite coatings
Potentiodynamic
Polarization
Mechanical Properties
dc.title.none.fl_str_mv Effect of AlN nanoparticle concentration in the electrolyte on corrosion resistance and mechanical properties of the electrodeposited composite coatings
dc.type.none.fl_str_mv Text
Journal contribution
info:eu-repo/semantics/publishedVersion
text
contribution to journal
description <p>The impact of corrosion is widespread, affecting structures, equipment, and infrastructure across various industries increasing the maintenance cost and thereby decreasing profit and efficiency. Nickel-based coatings are one of the most tempting options owing to their enhanced mechanical and corrosion-resistant properties. This research aims to develop an innovative solution by incorporating AlN nanoparticles with various concentrations (0.1, 0.2, 0.4, and 0.8 g/L) as reinforcement in the Ni-P electrolyte to develop composite coatings using A36 carbon steel as a substrate through direct current (DC) electrodeposition method. Analytical techniques such as X-ray diffraction, scanning electron microscopy, energy dispersive spectroscopy, and electrochemical impedance spectroscopy were employed for the analysis of fabricated coatings. The surface morphology highlights the formation of well defined granural structure with the introduction of AlN nanoparticles into the Ni-P matrix, which leads to the enhancement in both corrosion resistance and mechanical properties. The findings indicate that the concentration of 0.4 g/L exhibits the highest corrosion resistance of 86.6% compared to carbon steel. Furthermore, the coatings displayed improved mechanical strength, with the Ni-P-0.4 g/L AlN composite coating registering the highest hardness at 660 HV0.025. The results propose that Ni-P-AlN composite coatings have the potential to augment the mechanical characteristics and corrosion resistance of metallic substrates, presenting a promising solution for various industrial applications such as water treatment, pipelines, chemical industries, mechanical, marine, aerospace, and oil & gas industries.</p><h2>Other Information</h2> <p> Published in: Materials Today Communications<br> License: <a href="http://creativecommons.org/licenses/by/4.0/" target="_blank">http://creativecommons.org/licenses/by/4.0/</a><br>See article on publisher's website: <a href="https://dx.doi.org/10.1016/j.mtcomm.2024.108330" target="_blank">https://dx.doi.org/10.1016/j.mtcomm.2024.108330</a></p>
eu_rights_str_mv openAccess
id Manara2_312b4ba52ccf156c16883f79387a73e3
identifier_str_mv 10.1016/j.mtcomm.2024.108330
network_acronym_str Manara2
network_name_str Manara2
oai_identifier_str oai:figshare.com:article/29900333
publishDate 2024
repository.mail.fl_str_mv
repository.name.fl_str_mv
repository_id_str
rights_invalid_str_mv CC BY 4.0
spelling Effect of AlN nanoparticle concentration in the electrolyte on corrosion resistance and mechanical properties of the electrodeposited composite coatingsM.S. Khan (22047413)Mohammad Farhan (17017683)Osama Fayyaz (17017686)R.A. Shakoor (17017692)EngineeringMaterials engineeringNanotechnologyElectrodepositionNi-PAluminum nitrideComposite coatingsPotentiodynamicPolarizationMechanical Properties<p>The impact of corrosion is widespread, affecting structures, equipment, and infrastructure across various industries increasing the maintenance cost and thereby decreasing profit and efficiency. Nickel-based coatings are one of the most tempting options owing to their enhanced mechanical and corrosion-resistant properties. This research aims to develop an innovative solution by incorporating AlN nanoparticles with various concentrations (0.1, 0.2, 0.4, and 0.8 g/L) as reinforcement in the Ni-P electrolyte to develop composite coatings using A36 carbon steel as a substrate through direct current (DC) electrodeposition method. Analytical techniques such as X-ray diffraction, scanning electron microscopy, energy dispersive spectroscopy, and electrochemical impedance spectroscopy were employed for the analysis of fabricated coatings. The surface morphology highlights the formation of well defined granural structure with the introduction of AlN nanoparticles into the Ni-P matrix, which leads to the enhancement in both corrosion resistance and mechanical properties. The findings indicate that the concentration of 0.4 g/L exhibits the highest corrosion resistance of 86.6% compared to carbon steel. Furthermore, the coatings displayed improved mechanical strength, with the Ni-P-0.4 g/L AlN composite coating registering the highest hardness at 660 HV0.025. The results propose that Ni-P-AlN composite coatings have the potential to augment the mechanical characteristics and corrosion resistance of metallic substrates, presenting a promising solution for various industrial applications such as water treatment, pipelines, chemical industries, mechanical, marine, aerospace, and oil & gas industries.</p><h2>Other Information</h2> <p> Published in: Materials Today Communications<br> License: <a href="http://creativecommons.org/licenses/by/4.0/" target="_blank">http://creativecommons.org/licenses/by/4.0/</a><br>See article on publisher's website: <a href="https://dx.doi.org/10.1016/j.mtcomm.2024.108330" target="_blank">https://dx.doi.org/10.1016/j.mtcomm.2024.108330</a></p>2024-02-13T12:00:00ZTextJournal contributioninfo:eu-repo/semantics/publishedVersiontextcontribution to journal10.1016/j.mtcomm.2024.108330https://figshare.com/articles/journal_contribution/Effect_of_AlN_nanoparticle_concentration_in_the_electrolyte_on_corrosion_resistance_and_mechanical_properties_of_the_electrodeposited_composite_coatings/29900333CC BY 4.0info:eu-repo/semantics/openAccessoai:figshare.com:article/299003332024-02-13T12:00:00Z
spellingShingle Effect of AlN nanoparticle concentration in the electrolyte on corrosion resistance and mechanical properties of the electrodeposited composite coatings
M.S. Khan (22047413)
Engineering
Materials engineering
Nanotechnology
Electrodeposition
Ni-PAluminum nitride
Composite coatings
Potentiodynamic
Polarization
Mechanical Properties
status_str publishedVersion
title Effect of AlN nanoparticle concentration in the electrolyte on corrosion resistance and mechanical properties of the electrodeposited composite coatings
title_full Effect of AlN nanoparticle concentration in the electrolyte on corrosion resistance and mechanical properties of the electrodeposited composite coatings
title_fullStr Effect of AlN nanoparticle concentration in the electrolyte on corrosion resistance and mechanical properties of the electrodeposited composite coatings
title_full_unstemmed Effect of AlN nanoparticle concentration in the electrolyte on corrosion resistance and mechanical properties of the electrodeposited composite coatings
title_short Effect of AlN nanoparticle concentration in the electrolyte on corrosion resistance and mechanical properties of the electrodeposited composite coatings
title_sort Effect of AlN nanoparticle concentration in the electrolyte on corrosion resistance and mechanical properties of the electrodeposited composite coatings
topic Engineering
Materials engineering
Nanotechnology
Electrodeposition
Ni-PAluminum nitride
Composite coatings
Potentiodynamic
Polarization
Mechanical Properties