Integration of machine learning and digital twin in additive manufacturing of polymeric-based materials and products

<p dir="ltr">Additive manufacturing (AM) has become a key enabler across industries, offering flexibility to produce complex, lightweight, and customized components. In recent years, machine learning (ML) has increasingly been adopted in AM to support tasks, such as predicting materi...

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محفوظ في:
التفاصيل البيبلوغرافية
المؤلف الرئيسي: Imran Khan (109715) (author)
مؤلفون آخرون: Ans Al Rashid (14777050) (author), Muammer Koç (8350053) (author)
منشور في: 2025
الموضوعات:
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author Imran Khan (109715)
author2 Ans Al Rashid (14777050)
Muammer Koç (8350053)
author2_role author
author
author_facet Imran Khan (109715)
Ans Al Rashid (14777050)
Muammer Koç (8350053)
author_role author
dc.creator.none.fl_str_mv Imran Khan (109715)
Ans Al Rashid (14777050)
Muammer Koç (8350053)
dc.date.none.fl_str_mv 2025-07-22T09:00:00Z
dc.identifier.none.fl_str_mv 10.1007/s40964-025-01257-4
dc.relation.none.fl_str_mv https://figshare.com/articles/journal_contribution/Integration_of_machine_learning_and_digital_twin_in_additive_manufacturing_of_polymeric-based_materials_and_products/30971062
dc.rights.none.fl_str_mv CC BY 4.0
info:eu-repo/semantics/openAccess
dc.subject.none.fl_str_mv Engineering
Materials engineering
Information and computing sciences
Machine learning
3D printing
Polymer composites
Artificial intelligence
Parametric study
Biomedical and sensing application
dc.title.none.fl_str_mv Integration of machine learning and digital twin in additive manufacturing of polymeric-based materials and products
dc.type.none.fl_str_mv Text
Journal contribution
info:eu-repo/semantics/publishedVersion
text
contribution to journal
description <p dir="ltr">Additive manufacturing (AM) has become a key enabler across industries, offering flexibility to produce complex, lightweight, and customized components. In recent years, machine learning (ML) has increasingly been adopted in AM to support tasks, such as predicting material behavior, detecting defects, and designing composites for specific performance targets. In parallel, digital twin (DiTw) technologies are gaining momentum as dynamic, real-time frameworks for process simulation, optimization, and predictive control. Polymeric materials and their composites are widely used in AM due to their strength-to-weight advantages, functional tunability, and ease of processing. One of the key reasons for the integration of ML in this domain is the anisotropy experienced in polymer AM, where mechanical and thermal properties vary with build direction, making this system an ideal candidate for data-driven modeling and optimization of adaptive processes. This review paper amalgamates the state-of-the-art developments at the intersection of ML, DiTw, and polymer-based AM. We investigated and compared the utilization of these technologies in the areas of manufacturing, parameter tuning, and product performance enhancement. The paper further outlines the key limitations and potential new applications, with some insight into how these might be considered in future research directions. In general, this work is intended to serve as a practical and future-oriented guide for researchers and practitioners working toward intelligent, data-augmented AM systems.</p><h2 dir="ltr">Other Information</h2><p dir="ltr">Published in: Progress in Additive Manufacturing<br>License: <a href="https://creativecommons.org/licenses/by/4.0" target="_blank">https://creativecommons.org/licenses/by/4.0</a><br>See article on publisher's website: <a href="https://dx.doi.org/10.1007/s40964-025-01257-4" target="_blank">https://dx.doi.org/10.1007/s40964-025-01257-4</a></p>
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spelling Integration of machine learning and digital twin in additive manufacturing of polymeric-based materials and productsImran Khan (109715)Ans Al Rashid (14777050)Muammer Koç (8350053)EngineeringMaterials engineeringInformation and computing sciencesMachine learning3D printingPolymer compositesArtificial intelligenceParametric studyBiomedical and sensing application<p dir="ltr">Additive manufacturing (AM) has become a key enabler across industries, offering flexibility to produce complex, lightweight, and customized components. In recent years, machine learning (ML) has increasingly been adopted in AM to support tasks, such as predicting material behavior, detecting defects, and designing composites for specific performance targets. In parallel, digital twin (DiTw) technologies are gaining momentum as dynamic, real-time frameworks for process simulation, optimization, and predictive control. Polymeric materials and their composites are widely used in AM due to their strength-to-weight advantages, functional tunability, and ease of processing. One of the key reasons for the integration of ML in this domain is the anisotropy experienced in polymer AM, where mechanical and thermal properties vary with build direction, making this system an ideal candidate for data-driven modeling and optimization of adaptive processes. This review paper amalgamates the state-of-the-art developments at the intersection of ML, DiTw, and polymer-based AM. We investigated and compared the utilization of these technologies in the areas of manufacturing, parameter tuning, and product performance enhancement. The paper further outlines the key limitations and potential new applications, with some insight into how these might be considered in future research directions. In general, this work is intended to serve as a practical and future-oriented guide for researchers and practitioners working toward intelligent, data-augmented AM systems.</p><h2 dir="ltr">Other Information</h2><p dir="ltr">Published in: Progress in Additive Manufacturing<br>License: <a href="https://creativecommons.org/licenses/by/4.0" target="_blank">https://creativecommons.org/licenses/by/4.0</a><br>See article on publisher's website: <a href="https://dx.doi.org/10.1007/s40964-025-01257-4" target="_blank">https://dx.doi.org/10.1007/s40964-025-01257-4</a></p>2025-07-22T09:00:00ZTextJournal contributioninfo:eu-repo/semantics/publishedVersiontextcontribution to journal10.1007/s40964-025-01257-4https://figshare.com/articles/journal_contribution/Integration_of_machine_learning_and_digital_twin_in_additive_manufacturing_of_polymeric-based_materials_and_products/30971062CC BY 4.0info:eu-repo/semantics/openAccessoai:figshare.com:article/309710622025-07-22T09:00:00Z
spellingShingle Integration of machine learning and digital twin in additive manufacturing of polymeric-based materials and products
Imran Khan (109715)
Engineering
Materials engineering
Information and computing sciences
Machine learning
3D printing
Polymer composites
Artificial intelligence
Parametric study
Biomedical and sensing application
status_str publishedVersion
title Integration of machine learning and digital twin in additive manufacturing of polymeric-based materials and products
title_full Integration of machine learning and digital twin in additive manufacturing of polymeric-based materials and products
title_fullStr Integration of machine learning and digital twin in additive manufacturing of polymeric-based materials and products
title_full_unstemmed Integration of machine learning and digital twin in additive manufacturing of polymeric-based materials and products
title_short Integration of machine learning and digital twin in additive manufacturing of polymeric-based materials and products
title_sort Integration of machine learning and digital twin in additive manufacturing of polymeric-based materials and products
topic Engineering
Materials engineering
Information and computing sciences
Machine learning
3D printing
Polymer composites
Artificial intelligence
Parametric study
Biomedical and sensing application