Explosive mixture formation in PEM electrolyzers: A safety review using fault tree analysis

<p dir="ltr">Water electrolysis, particularly using polymer electrolyte membrane (PEM) technology, stands out for producing high-purity hydrogen efficiently. However, several safety and operational challenges that must be addressed before large-scale commercialization, includes desig...

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محفوظ في:
التفاصيل البيبلوغرافية
المؤلف الرئيسي: Rana Mohsen (11084784) (author)
مؤلفون آخرون: Tomasz Olewski (17346835) (author), Ahmed Badreldin (9574341) (author), Ahmed Abdel-Wahab (1748986) (author), Luc Véchot (17991316) (author)
منشور في: 2024
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author Rana Mohsen (11084784)
author2 Tomasz Olewski (17346835)
Ahmed Badreldin (9574341)
Ahmed Abdel-Wahab (1748986)
Luc Véchot (17991316)
author2_role author
author
author
author
author_facet Rana Mohsen (11084784)
Tomasz Olewski (17346835)
Ahmed Badreldin (9574341)
Ahmed Abdel-Wahab (1748986)
Luc Véchot (17991316)
author_role author
dc.creator.none.fl_str_mv Rana Mohsen (11084784)
Tomasz Olewski (17346835)
Ahmed Badreldin (9574341)
Ahmed Abdel-Wahab (1748986)
Luc Véchot (17991316)
dc.date.none.fl_str_mv 2024-12-26T18:00:00Z
dc.identifier.none.fl_str_mv 10.1016/j.rser.2024.115225
dc.relation.none.fl_str_mv https://figshare.com/articles/journal_contribution/Explosive_mixture_formation_in_PEM_electrolyzers_A_safety_review_using_fault_tree_analysis/28123454
dc.rights.none.fl_str_mv CC BY 4.0
info:eu-repo/semantics/openAccess
dc.subject.none.fl_str_mv Engineering
Chemical engineering
Materials engineering
Green hydrogen
Water electrolysis
PEM
Membrane degradation
Cross-permeationFault tree analysis
dc.title.none.fl_str_mv Explosive mixture formation in PEM electrolyzers: A safety review using fault tree analysis
dc.type.none.fl_str_mv Text
Journal contribution
info:eu-repo/semantics/publishedVersion
text
contribution to journal
description <p dir="ltr">Water electrolysis, particularly using polymer electrolyte membrane (PEM) technology, stands out for producing high-purity hydrogen efficiently. However, several safety and operational challenges that must be addressed before large-scale commercialization, includes design considerations, operating conditions, and membrane durability. This review explores potential pathways resulting in cross-permeation and membrane degradation in PEM electrolyzers, potentially forming an H<sub>2</sub>/O<sub>2</sub> explosive mixture. A fault tree analysis approach is implemented, identifying the formation of an H<sub>2</sub>/O<sub>2</sub> explosive mixture as the top event. The fault tree analysis highlights the main challenges associated with the design and setup of the membrane, as well as the conditions affecting the membrane electrode assembly. Additionally, a minimum cut set analysis is performed to simplify the fault tree analysis by identifying the smallest combinations of events that could result in the formation of H<sub>2</sub>/O<sub>2</sub> explosive mixture. The fault tree analysis concludes that the formation of the explosive mixture is largely driven by significant hydrogen permeation, which is influenced by high cathode pressure, mass transfer limitations, and membrane damage caused by mechanical, chemical, and thermal factors. Thirteen basic events were categorized into human error, cell integrity, equipment integrity, and external factors. The analysis resulted in first-order cut sets, meaning any single failure could trigger the top event. Chemical poisoning also emerged as a persistent contributor affecting most failure pathways. This analysis lays the groundwork for future research to improve the reliability and safety of PEM electrolyzers.</p><h2>Other Information</h2><p dir="ltr">Published in: Renewable and Sustainable Energy Reviews<br>License: <a href="http://creativecommons.org/licenses/by/4.0/" target="_blank">http://creativecommons.org/licenses/by/4.0/</a><br>See article on publisher's website: <a href="https://dx.doi.org/10.1016/j.rser.2024.115225" target="_blank">https://dx.doi.org/10.1016/j.rser.2024.115225</a></p>
eu_rights_str_mv openAccess
id Manara2_3fdd7db30c9aee7ca1e9a3ecea8d1815
identifier_str_mv 10.1016/j.rser.2024.115225
network_acronym_str Manara2
network_name_str Manara2
oai_identifier_str oai:figshare.com:article/28123454
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spelling Explosive mixture formation in PEM electrolyzers: A safety review using fault tree analysisRana Mohsen (11084784)Tomasz Olewski (17346835)Ahmed Badreldin (9574341)Ahmed Abdel-Wahab (1748986)Luc Véchot (17991316)EngineeringChemical engineeringMaterials engineeringGreen hydrogenWater electrolysisPEMMembrane degradationCross-permeationFault tree analysis<p dir="ltr">Water electrolysis, particularly using polymer electrolyte membrane (PEM) technology, stands out for producing high-purity hydrogen efficiently. However, several safety and operational challenges that must be addressed before large-scale commercialization, includes design considerations, operating conditions, and membrane durability. This review explores potential pathways resulting in cross-permeation and membrane degradation in PEM electrolyzers, potentially forming an H<sub>2</sub>/O<sub>2</sub> explosive mixture. A fault tree analysis approach is implemented, identifying the formation of an H<sub>2</sub>/O<sub>2</sub> explosive mixture as the top event. The fault tree analysis highlights the main challenges associated with the design and setup of the membrane, as well as the conditions affecting the membrane electrode assembly. Additionally, a minimum cut set analysis is performed to simplify the fault tree analysis by identifying the smallest combinations of events that could result in the formation of H<sub>2</sub>/O<sub>2</sub> explosive mixture. The fault tree analysis concludes that the formation of the explosive mixture is largely driven by significant hydrogen permeation, which is influenced by high cathode pressure, mass transfer limitations, and membrane damage caused by mechanical, chemical, and thermal factors. Thirteen basic events were categorized into human error, cell integrity, equipment integrity, and external factors. The analysis resulted in first-order cut sets, meaning any single failure could trigger the top event. Chemical poisoning also emerged as a persistent contributor affecting most failure pathways. This analysis lays the groundwork for future research to improve the reliability and safety of PEM electrolyzers.</p><h2>Other Information</h2><p dir="ltr">Published in: Renewable and Sustainable Energy Reviews<br>License: <a href="http://creativecommons.org/licenses/by/4.0/" target="_blank">http://creativecommons.org/licenses/by/4.0/</a><br>See article on publisher's website: <a href="https://dx.doi.org/10.1016/j.rser.2024.115225" target="_blank">https://dx.doi.org/10.1016/j.rser.2024.115225</a></p>2024-12-26T18:00:00ZTextJournal contributioninfo:eu-repo/semantics/publishedVersiontextcontribution to journal10.1016/j.rser.2024.115225https://figshare.com/articles/journal_contribution/Explosive_mixture_formation_in_PEM_electrolyzers_A_safety_review_using_fault_tree_analysis/28123454CC BY 4.0info:eu-repo/semantics/openAccessoai:figshare.com:article/281234542024-12-26T18:00:00Z
spellingShingle Explosive mixture formation in PEM electrolyzers: A safety review using fault tree analysis
Rana Mohsen (11084784)
Engineering
Chemical engineering
Materials engineering
Green hydrogen
Water electrolysis
PEM
Membrane degradation
Cross-permeationFault tree analysis
status_str publishedVersion
title Explosive mixture formation in PEM electrolyzers: A safety review using fault tree analysis
title_full Explosive mixture formation in PEM electrolyzers: A safety review using fault tree analysis
title_fullStr Explosive mixture formation in PEM electrolyzers: A safety review using fault tree analysis
title_full_unstemmed Explosive mixture formation in PEM electrolyzers: A safety review using fault tree analysis
title_short Explosive mixture formation in PEM electrolyzers: A safety review using fault tree analysis
title_sort Explosive mixture formation in PEM electrolyzers: A safety review using fault tree analysis
topic Engineering
Chemical engineering
Materials engineering
Green hydrogen
Water electrolysis
PEM
Membrane degradation
Cross-permeationFault tree analysis