Development of Modular DC-DC Converters for Low-Speed Electric Vehicles Fast Chargers

<p dir="ltr">To increase the utilization of Low-Speed Electric Vehicles (LS-EVs), rapid recharging of the EV’s battery pack turn out to be essential. This permits reduced charging times, greater vehicle utility, and broader adoption of LS-EVs. This paper presents a modular Input-Seri...

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Main Author: Mena ElMenshawy (18810244) (author)
Other Authors: Ahmed Massoud (16875996) (author)
Published: 2021
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author Mena ElMenshawy (18810244)
author2 Ahmed Massoud (16875996)
author2_role author
author_facet Mena ElMenshawy (18810244)
Ahmed Massoud (16875996)
author_role author
dc.creator.none.fl_str_mv Mena ElMenshawy (18810244)
Ahmed Massoud (16875996)
dc.date.none.fl_str_mv 2021-02-01T00:00:00Z
dc.identifier.none.fl_str_mv 10.1016/j.aej.2020.10.031
dc.relation.none.fl_str_mv https://figshare.com/articles/journal_contribution/Development_of_Modular_DC-DC_Converters_for_Low-Speed_Electric_Vehicles_Fast_Chargers/26021017
dc.rights.none.fl_str_mv CC BY 4.0
info:eu-repo/semantics/openAccess
dc.subject.none.fl_str_mv Engineering
Automotive engineering
Electrical engineering
Electronics, sensors and digital hardware
Dual Active Bridge
Full-Bridge
Input-Series Input-Parallel Output-Series Output-Parallel Multimodule Converters
Fast Charging
Output Current Sharing
Input Voltage Sharing
Reflex Charging
dc.title.none.fl_str_mv Development of Modular DC-DC Converters for Low-Speed Electric Vehicles Fast Chargers
dc.type.none.fl_str_mv Text
Journal contribution
info:eu-repo/semantics/publishedVersion
text
contribution to journal
description <p dir="ltr">To increase the utilization of Low-Speed Electric Vehicles (LS-EVs), rapid recharging of the EV’s battery pack turn out to be essential. This permits reduced charging times, greater vehicle utility, and broader adoption of LS-EVs. This paper presents a modular Input-Series Output-Parallel (ISOP) DC-DC converter for LS-EVs fast chargers. A generalized small-signal analysis applicable for any multimodule connection (Input-Series Input-Parallel Output-Series Output-Parallel (ISIP-OSOP) is introduced. The employed topology is a multimodule DC-DC converter based on Dual Active Bridge (DAB). Nonetheless, a single bridge is utilized at the primary side, and the modularity concept is applied to the high-frequency transformer and the second bridge where the connection of the modules is ISOP. In the presented system, 3-modules are employed where each module is rated at 1.5 kW to achieve the desired power rating, which is 4.5 kW . The charging process is achieved from a single-phase outlet. However, due to the high output current, a modular approach is required to avoid high losses. Uniform power-sharing is achieved through a direct output current sharing control, ensuring stability without the need for input voltage sharing loops, unlike the conventional ISOP converters. This is due to the fact that the proposed configuration uses only a single capacitor at the input side, avoiding the inherent instability problem caused by the output current sharing control. The controller is examined using a 3-module ISOP DC-DC converter, where the controlled current is following the reflex charging algorithm. Simulation results using the Matlab/Simulink platform are provided to elucidate the presented concept considering parameter mismatches, where the input voltage and the output current are equally shared among the three modules.</p><h2>Other Information</h2><p dir="ltr">Published in: Alexandria Engineering Journal<br>License: <a href="http://creativecommons.org/licenses/by/4.0/" target="_blank">http://creativecommons.org/licenses/by/4.0/</a><br>See article on publisher's website: <a href="https://dx.doi.org/10.1016/j.aej.2020.10.031" target="_blank">https://dx.doi.org/10.1016/j.aej.2020.10.031</a></p>
eu_rights_str_mv openAccess
id Manara2_4041e307a0f0384e3937e8a8b53346cd
identifier_str_mv 10.1016/j.aej.2020.10.031
network_acronym_str Manara2
network_name_str Manara2
oai_identifier_str oai:figshare.com:article/26021017
publishDate 2021
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rights_invalid_str_mv CC BY 4.0
spelling Development of Modular DC-DC Converters for Low-Speed Electric Vehicles Fast ChargersMena ElMenshawy (18810244)Ahmed Massoud (16875996)EngineeringAutomotive engineeringElectrical engineeringElectronics, sensors and digital hardwareDual Active BridgeFull-BridgeInput-Series Input-Parallel Output-Series Output-Parallel Multimodule ConvertersFast ChargingOutput Current SharingInput Voltage SharingReflex Charging<p dir="ltr">To increase the utilization of Low-Speed Electric Vehicles (LS-EVs), rapid recharging of the EV’s battery pack turn out to be essential. This permits reduced charging times, greater vehicle utility, and broader adoption of LS-EVs. This paper presents a modular Input-Series Output-Parallel (ISOP) DC-DC converter for LS-EVs fast chargers. A generalized small-signal analysis applicable for any multimodule connection (Input-Series Input-Parallel Output-Series Output-Parallel (ISIP-OSOP) is introduced. The employed topology is a multimodule DC-DC converter based on Dual Active Bridge (DAB). Nonetheless, a single bridge is utilized at the primary side, and the modularity concept is applied to the high-frequency transformer and the second bridge where the connection of the modules is ISOP. In the presented system, 3-modules are employed where each module is rated at 1.5 kW to achieve the desired power rating, which is 4.5 kW . The charging process is achieved from a single-phase outlet. However, due to the high output current, a modular approach is required to avoid high losses. Uniform power-sharing is achieved through a direct output current sharing control, ensuring stability without the need for input voltage sharing loops, unlike the conventional ISOP converters. This is due to the fact that the proposed configuration uses only a single capacitor at the input side, avoiding the inherent instability problem caused by the output current sharing control. The controller is examined using a 3-module ISOP DC-DC converter, where the controlled current is following the reflex charging algorithm. Simulation results using the Matlab/Simulink platform are provided to elucidate the presented concept considering parameter mismatches, where the input voltage and the output current are equally shared among the three modules.</p><h2>Other Information</h2><p dir="ltr">Published in: Alexandria Engineering Journal<br>License: <a href="http://creativecommons.org/licenses/by/4.0/" target="_blank">http://creativecommons.org/licenses/by/4.0/</a><br>See article on publisher's website: <a href="https://dx.doi.org/10.1016/j.aej.2020.10.031" target="_blank">https://dx.doi.org/10.1016/j.aej.2020.10.031</a></p>2021-02-01T00:00:00ZTextJournal contributioninfo:eu-repo/semantics/publishedVersiontextcontribution to journal10.1016/j.aej.2020.10.031https://figshare.com/articles/journal_contribution/Development_of_Modular_DC-DC_Converters_for_Low-Speed_Electric_Vehicles_Fast_Chargers/26021017CC BY 4.0info:eu-repo/semantics/openAccessoai:figshare.com:article/260210172021-02-01T00:00:00Z
spellingShingle Development of Modular DC-DC Converters for Low-Speed Electric Vehicles Fast Chargers
Mena ElMenshawy (18810244)
Engineering
Automotive engineering
Electrical engineering
Electronics, sensors and digital hardware
Dual Active Bridge
Full-Bridge
Input-Series Input-Parallel Output-Series Output-Parallel Multimodule Converters
Fast Charging
Output Current Sharing
Input Voltage Sharing
Reflex Charging
status_str publishedVersion
title Development of Modular DC-DC Converters for Low-Speed Electric Vehicles Fast Chargers
title_full Development of Modular DC-DC Converters for Low-Speed Electric Vehicles Fast Chargers
title_fullStr Development of Modular DC-DC Converters for Low-Speed Electric Vehicles Fast Chargers
title_full_unstemmed Development of Modular DC-DC Converters for Low-Speed Electric Vehicles Fast Chargers
title_short Development of Modular DC-DC Converters for Low-Speed Electric Vehicles Fast Chargers
title_sort Development of Modular DC-DC Converters for Low-Speed Electric Vehicles Fast Chargers
topic Engineering
Automotive engineering
Electrical engineering
Electronics, sensors and digital hardware
Dual Active Bridge
Full-Bridge
Input-Series Input-Parallel Output-Series Output-Parallel Multimodule Converters
Fast Charging
Output Current Sharing
Input Voltage Sharing
Reflex Charging