Gas Turbine Failure Classification using Acoustic Emissions with Wavelet Analysis and Deep Learning

<p dir="ltr">Compared to vibration monitoring, acoustic emission (AE) monitoring in gas turbines is highly sensitive to changes that do not involve whole-body motion, such as wear, rubbing, and fluid-induced faults. AE signals captured by suitably mounted sensors can potentially prov...

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محفوظ في:
التفاصيل البيبلوغرافية
المؤلف الرئيسي: M.S. Nashed (16392961) (author)
مؤلفون آخرون: J. Renno (16392970) (author), M.S. Mohamed (10796317) (author), R.L. Reuben (16392989) (author)
منشور في: 2023
الموضوعات:
الوسوم: إضافة وسم
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author M.S. Nashed (16392961)
author2 J. Renno (16392970)
M.S. Mohamed (10796317)
R.L. Reuben (16392989)
author2_role author
author
author
author_facet M.S. Nashed (16392961)
J. Renno (16392970)
M.S. Mohamed (10796317)
R.L. Reuben (16392989)
author_role author
dc.creator.none.fl_str_mv M.S. Nashed (16392961)
J. Renno (16392970)
M.S. Mohamed (10796317)
R.L. Reuben (16392989)
dc.date.none.fl_str_mv 2023-12-01T00:00:00Z
dc.identifier.none.fl_str_mv 10.1016/j.eswa.2023.120684
dc.relation.none.fl_str_mv https://figshare.com/articles/journal_contribution/Gas_Turbine_Failure_Classification_using_Acoustic_Emissions_with_Wavelet_Analysis_and_Deep_Learning/23540817
dc.rights.none.fl_str_mv CC BY 4.0
info:eu-repo/semantics/openAccess
dc.subject.none.fl_str_mv Engineering
Fluid mechanics and thermal engineering
Resources engineering and extractive metallurgy
Information and computing sciences
Artificial intelligence
Machine learning
Gas turbine
Fault classification
Acoustic emissions
Continuous wavelet transformation
Convolutional neural networks
dc.title.none.fl_str_mv Gas Turbine Failure Classification using Acoustic Emissions with Wavelet Analysis and Deep Learning
dc.type.none.fl_str_mv Text
Journal contribution
info:eu-repo/semantics/publishedVersion
text
contribution to journal
description <p dir="ltr">Compared to vibration monitoring, acoustic emission (AE) monitoring in gas turbines is highly sensitive to changes that do not involve whole-body motion, such as wear, rubbing, and fluid-induced faults. AE signals captured by suitably mounted sensors can potentially provide early indications of abnormal turbine operation before such abnormalities manifest in structural vibration or emitted airborne noise. However, developing an online fault detection system requires extensive real-time data treatment to extract appropriate features and indicators from raw AE records. To build such a system for industrial turbines, researchers need to understand the AE-generating mechanisms associated with turbine operation and the sources of background noise. In this study, we aim to develop such an understanding using a small-scale turbine whose operational conditions can be modified safely to reflect both normal and faulty conditions. Our signal processing approach involves first extracting a time-series envelope using an averaging time selected to enhance major features and eliminate irrelevant noise. We then generate time-frequency features using a continuous wavelet transform, which are used to train a deep convolutional neural network to classify gas turbine conditions. The resulting model demonstrates high accuracy in classifying two normal running conditions and two faulty conditions at various turbine speeds. Overall, the proposed methodology offers a powerful tool for gas turbine condition monitoring, and we make all associated data available in open-source format to facilitate further research in this field.</p><h2>Other Information</h2><p dir="ltr">Published in: Expert Systems with Applications<br>License: <a href="http://creativecommons.org/licenses/by/4.0/" target="_blank">http://creativecommons.org/licenses/by/4.0</a><u>/</u><br>See article on publisher's website: <a href="http://dx.doi.org/10.1016/j.eswa.2023.120684" target="_blank">http://dx.doi.org/10.1016/j.eswa.2023.120684</a></p>
eu_rights_str_mv openAccess
id Manara2_905c1fca0f080041b59a17bc46943f9a
identifier_str_mv 10.1016/j.eswa.2023.120684
network_acronym_str Manara2
network_name_str Manara2
oai_identifier_str oai:figshare.com:article/23540817
publishDate 2023
repository.mail.fl_str_mv
repository.name.fl_str_mv
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rights_invalid_str_mv CC BY 4.0
spelling Gas Turbine Failure Classification using Acoustic Emissions with Wavelet Analysis and Deep LearningM.S. Nashed (16392961)J. Renno (16392970)M.S. Mohamed (10796317)R.L. Reuben (16392989)EngineeringFluid mechanics and thermal engineeringResources engineering and extractive metallurgyInformation and computing sciencesArtificial intelligenceMachine learningGas turbineFault classificationAcoustic emissionsContinuous wavelet transformationConvolutional neural networks<p dir="ltr">Compared to vibration monitoring, acoustic emission (AE) monitoring in gas turbines is highly sensitive to changes that do not involve whole-body motion, such as wear, rubbing, and fluid-induced faults. AE signals captured by suitably mounted sensors can potentially provide early indications of abnormal turbine operation before such abnormalities manifest in structural vibration or emitted airborne noise. However, developing an online fault detection system requires extensive real-time data treatment to extract appropriate features and indicators from raw AE records. To build such a system for industrial turbines, researchers need to understand the AE-generating mechanisms associated with turbine operation and the sources of background noise. In this study, we aim to develop such an understanding using a small-scale turbine whose operational conditions can be modified safely to reflect both normal and faulty conditions. Our signal processing approach involves first extracting a time-series envelope using an averaging time selected to enhance major features and eliminate irrelevant noise. We then generate time-frequency features using a continuous wavelet transform, which are used to train a deep convolutional neural network to classify gas turbine conditions. The resulting model demonstrates high accuracy in classifying two normal running conditions and two faulty conditions at various turbine speeds. Overall, the proposed methodology offers a powerful tool for gas turbine condition monitoring, and we make all associated data available in open-source format to facilitate further research in this field.</p><h2>Other Information</h2><p dir="ltr">Published in: Expert Systems with Applications<br>License: <a href="http://creativecommons.org/licenses/by/4.0/" target="_blank">http://creativecommons.org/licenses/by/4.0</a><u>/</u><br>See article on publisher's website: <a href="http://dx.doi.org/10.1016/j.eswa.2023.120684" target="_blank">http://dx.doi.org/10.1016/j.eswa.2023.120684</a></p>2023-12-01T00:00:00ZTextJournal contributioninfo:eu-repo/semantics/publishedVersiontextcontribution to journal10.1016/j.eswa.2023.120684https://figshare.com/articles/journal_contribution/Gas_Turbine_Failure_Classification_using_Acoustic_Emissions_with_Wavelet_Analysis_and_Deep_Learning/23540817CC BY 4.0info:eu-repo/semantics/openAccessoai:figshare.com:article/235408172023-12-01T00:00:00Z
spellingShingle Gas Turbine Failure Classification using Acoustic Emissions with Wavelet Analysis and Deep Learning
M.S. Nashed (16392961)
Engineering
Fluid mechanics and thermal engineering
Resources engineering and extractive metallurgy
Information and computing sciences
Artificial intelligence
Machine learning
Gas turbine
Fault classification
Acoustic emissions
Continuous wavelet transformation
Convolutional neural networks
status_str publishedVersion
title Gas Turbine Failure Classification using Acoustic Emissions with Wavelet Analysis and Deep Learning
title_full Gas Turbine Failure Classification using Acoustic Emissions with Wavelet Analysis and Deep Learning
title_fullStr Gas Turbine Failure Classification using Acoustic Emissions with Wavelet Analysis and Deep Learning
title_full_unstemmed Gas Turbine Failure Classification using Acoustic Emissions with Wavelet Analysis and Deep Learning
title_short Gas Turbine Failure Classification using Acoustic Emissions with Wavelet Analysis and Deep Learning
title_sort Gas Turbine Failure Classification using Acoustic Emissions with Wavelet Analysis and Deep Learning
topic Engineering
Fluid mechanics and thermal engineering
Resources engineering and extractive metallurgy
Information and computing sciences
Artificial intelligence
Machine learning
Gas turbine
Fault classification
Acoustic emissions
Continuous wavelet transformation
Convolutional neural networks