An Experimental Investigation of the Effects of Dressing and Grinding Parameters on Sustainable Grinding of Inconel 738 Used for Automated Manufacturing
<p dir="ltr">The significant effect of the dressing process on the surface of the grinding wheel (GW) and the need to provide an optimal dressing condition are the requirements of reduction machining time and energy consumption in the sustainable grinding process. In this study, for...
Saved in:
| Main Author: | |
|---|---|
| Other Authors: | , , |
| Published: |
2023
|
| Subjects: | |
| Tags: |
Add Tag
No Tags, Be the first to tag this record!
|
| _version_ | 1864513535727370240 |
|---|---|
| author | Mohammadjafar Hadad (17541345) |
| author2 | Samareh Attarsharghi (17541348) Javad Makarian (17541351) Ali Mahdianikhotbesara (17541354) |
| author2_role | author author author |
| author_facet | Mohammadjafar Hadad (17541345) Samareh Attarsharghi (17541348) Javad Makarian (17541351) Ali Mahdianikhotbesara (17541354) |
| author_role | author |
| dc.creator.none.fl_str_mv | Mohammadjafar Hadad (17541345) Samareh Attarsharghi (17541348) Javad Makarian (17541351) Ali Mahdianikhotbesara (17541354) |
| dc.date.none.fl_str_mv | 2023-09-29T06:00:00Z |
| dc.identifier.none.fl_str_mv | 10.3390/pr11102876 |
| dc.relation.none.fl_str_mv | https://figshare.com/articles/journal_contribution/An_Experimental_Investigation_of_the_Effects_of_Dressing_and_Grinding_Parameters_on_Sustainable_Grinding_of_Inconel_738_Used_for_Automated_Manufacturing/24717168 |
| dc.rights.none.fl_str_mv | CC BY 4.0 info:eu-repo/semantics/openAccess |
| dc.subject.none.fl_str_mv | Engineering Electrical engineering Manufacturing engineering Materials engineering Mechanical engineering dressing grinding wheel surface topography minimum quantity lubrication (MQL) Inconel 738 surface roughness chip loading |
| dc.title.none.fl_str_mv | An Experimental Investigation of the Effects of Dressing and Grinding Parameters on Sustainable Grinding of Inconel 738 Used for Automated Manufacturing |
| dc.type.none.fl_str_mv | Text Journal contribution info:eu-repo/semantics/publishedVersion text contribution to journal |
| description | <p dir="ltr">The significant effect of the dressing process on the surface of the grinding wheel (GW) and the need to provide an optimal dressing condition are the requirements of reduction machining time and energy consumption in the sustainable grinding process. In this study, for the first time, the results of changes in the parameters of the dressing process and changes in the topography of the grinding surface on the surface roughness of the Inconel 738 have been presented using single-edge and four-edge diamond dressers. The use of minimum quantity lubrication (MQL) and wet condition are other variables in this study to reduce the consumption of cutting fluid and prevent its destructive effects on the environment. The results indicate that the MQL technique increases the grinding performance of Inconel 738 by reducing ground workpiece surface roughness and decreasing the coolant–lubricant consumption comparing to the conventional wet grinding process. Additionally, it has been found from the experimental results that applying a single-edge dresser generates finer topography on the grinding wheel and, consequently, has a better surface finish in the grinding process compared to the multipoint diamond dressing tool with the same dressing and grinding parameters. In other words, increasing the dressing feed rate during dressing of the grinding wheel using a multipoint dresser makes a finer wheel surface topography and as a result decreases the surface roughness of the ground workpiece compared to a single-edge dresser. With multipoint diamond tools, the grinding performance during the life of the dressing tool also tends to remain more consistent, which is a definite advantage in automated production. Therefore, application of a multipoint dresser leads to a reduction in dressing time and increased production capability.</p><h2>Other Information</h2><p dir="ltr">Published in: Processes<br>License: <a href="https://creativecommons.org/licenses/by/4.0/" target="_blank">https://creativecommons.org/licenses/by/4.0/</a><br>See article on publisher's website: <a href="https://dx.doi.org/10.3390/pr11102876" target="_blank">https://dx.doi.org/10.3390/pr11102876</a></p> |
| eu_rights_str_mv | openAccess |
| id | Manara2_9797b52268a1054d153e01f7667cc211 |
| identifier_str_mv | 10.3390/pr11102876 |
| network_acronym_str | Manara2 |
| network_name_str | Manara2 |
| oai_identifier_str | oai:figshare.com:article/24717168 |
| publishDate | 2023 |
| repository.mail.fl_str_mv | |
| repository.name.fl_str_mv | |
| repository_id_str | |
| rights_invalid_str_mv | CC BY 4.0 |
| spelling | An Experimental Investigation of the Effects of Dressing and Grinding Parameters on Sustainable Grinding of Inconel 738 Used for Automated ManufacturingMohammadjafar Hadad (17541345)Samareh Attarsharghi (17541348)Javad Makarian (17541351)Ali Mahdianikhotbesara (17541354)EngineeringElectrical engineeringManufacturing engineeringMaterials engineeringMechanical engineeringdressinggrinding wheel surface topographyminimum quantity lubrication (MQL)Inconel 738surface roughnesschip loading<p dir="ltr">The significant effect of the dressing process on the surface of the grinding wheel (GW) and the need to provide an optimal dressing condition are the requirements of reduction machining time and energy consumption in the sustainable grinding process. In this study, for the first time, the results of changes in the parameters of the dressing process and changes in the topography of the grinding surface on the surface roughness of the Inconel 738 have been presented using single-edge and four-edge diamond dressers. The use of minimum quantity lubrication (MQL) and wet condition are other variables in this study to reduce the consumption of cutting fluid and prevent its destructive effects on the environment. The results indicate that the MQL technique increases the grinding performance of Inconel 738 by reducing ground workpiece surface roughness and decreasing the coolant–lubricant consumption comparing to the conventional wet grinding process. Additionally, it has been found from the experimental results that applying a single-edge dresser generates finer topography on the grinding wheel and, consequently, has a better surface finish in the grinding process compared to the multipoint diamond dressing tool with the same dressing and grinding parameters. In other words, increasing the dressing feed rate during dressing of the grinding wheel using a multipoint dresser makes a finer wheel surface topography and as a result decreases the surface roughness of the ground workpiece compared to a single-edge dresser. With multipoint diamond tools, the grinding performance during the life of the dressing tool also tends to remain more consistent, which is a definite advantage in automated production. Therefore, application of a multipoint dresser leads to a reduction in dressing time and increased production capability.</p><h2>Other Information</h2><p dir="ltr">Published in: Processes<br>License: <a href="https://creativecommons.org/licenses/by/4.0/" target="_blank">https://creativecommons.org/licenses/by/4.0/</a><br>See article on publisher's website: <a href="https://dx.doi.org/10.3390/pr11102876" target="_blank">https://dx.doi.org/10.3390/pr11102876</a></p>2023-09-29T06:00:00ZTextJournal contributioninfo:eu-repo/semantics/publishedVersiontextcontribution to journal10.3390/pr11102876https://figshare.com/articles/journal_contribution/An_Experimental_Investigation_of_the_Effects_of_Dressing_and_Grinding_Parameters_on_Sustainable_Grinding_of_Inconel_738_Used_for_Automated_Manufacturing/24717168CC BY 4.0info:eu-repo/semantics/openAccessoai:figshare.com:article/247171682023-09-29T06:00:00Z |
| spellingShingle | An Experimental Investigation of the Effects of Dressing and Grinding Parameters on Sustainable Grinding of Inconel 738 Used for Automated Manufacturing Mohammadjafar Hadad (17541345) Engineering Electrical engineering Manufacturing engineering Materials engineering Mechanical engineering dressing grinding wheel surface topography minimum quantity lubrication (MQL) Inconel 738 surface roughness chip loading |
| status_str | publishedVersion |
| title | An Experimental Investigation of the Effects of Dressing and Grinding Parameters on Sustainable Grinding of Inconel 738 Used for Automated Manufacturing |
| title_full | An Experimental Investigation of the Effects of Dressing and Grinding Parameters on Sustainable Grinding of Inconel 738 Used for Automated Manufacturing |
| title_fullStr | An Experimental Investigation of the Effects of Dressing and Grinding Parameters on Sustainable Grinding of Inconel 738 Used for Automated Manufacturing |
| title_full_unstemmed | An Experimental Investigation of the Effects of Dressing and Grinding Parameters on Sustainable Grinding of Inconel 738 Used for Automated Manufacturing |
| title_short | An Experimental Investigation of the Effects of Dressing and Grinding Parameters on Sustainable Grinding of Inconel 738 Used for Automated Manufacturing |
| title_sort | An Experimental Investigation of the Effects of Dressing and Grinding Parameters on Sustainable Grinding of Inconel 738 Used for Automated Manufacturing |
| topic | Engineering Electrical engineering Manufacturing engineering Materials engineering Mechanical engineering dressing grinding wheel surface topography minimum quantity lubrication (MQL) Inconel 738 surface roughness chip loading |