Exploring New Parameters to Advance Surface Roughness Prediction in Grinding Processes for the Enhancement of Automated Machining

<p dir="ltr">Extensive research in smart manufacturing and industrial grinding has targeted the enhancement of surface roughness for diverse materials including Inconel alloy. Recent studies have concentrated on the development of neural networks, as a subcategory of machine learning...

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Main Author: Mohammadjafar Hadad (21142499) (author)
Other Authors: Samareh Attarsharghi (21086036) (author), Mohsen Dehghanpour Abyaneh (21225185) (author), Parviz Narimani (21225188) (author), Javad Makarian (17541351) (author), Alireza Saberi (21225191) (author), Amir Alinaghizadeh (17541357) (author)
Published: 2024
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author Mohammadjafar Hadad (21142499)
author2 Samareh Attarsharghi (21086036)
Mohsen Dehghanpour Abyaneh (21225185)
Parviz Narimani (21225188)
Javad Makarian (17541351)
Alireza Saberi (21225191)
Amir Alinaghizadeh (17541357)
author2_role author
author
author
author
author
author
author_facet Mohammadjafar Hadad (21142499)
Samareh Attarsharghi (21086036)
Mohsen Dehghanpour Abyaneh (21225185)
Parviz Narimani (21225188)
Javad Makarian (17541351)
Alireza Saberi (21225191)
Amir Alinaghizadeh (17541357)
author_role author
dc.creator.none.fl_str_mv Mohammadjafar Hadad (21142499)
Samareh Attarsharghi (21086036)
Mohsen Dehghanpour Abyaneh (21225185)
Parviz Narimani (21225188)
Javad Makarian (17541351)
Alireza Saberi (21225191)
Amir Alinaghizadeh (17541357)
dc.date.none.fl_str_mv 2024-02-14T06:00:00Z
dc.identifier.none.fl_str_mv 10.3390/jmmp8010041
dc.relation.none.fl_str_mv https://figshare.com/articles/journal_contribution/Exploring_New_Parameters_to_Advance_Surface_Roughness_Prediction_in_Grinding_Processes_for_the_Enhancement_of_Automated_Machining/28910090
dc.rights.none.fl_str_mv CC BY 4.0
info:eu-repo/semantics/openAccess
dc.subject.none.fl_str_mv Engineering
Control engineering, mechatronics and robotics
Environmental engineering
Manufacturing engineering
Information and computing sciences
Artificial intelligence
Distributed computing and systems software
Machine learning
artificial neural network
grinding
Industrial Internet of Things
machine learning
modeling
sustainable manufacturing
surface roughness
superalloys
dc.title.none.fl_str_mv Exploring New Parameters to Advance Surface Roughness Prediction in Grinding Processes for the Enhancement of Automated Machining
dc.type.none.fl_str_mv Text
Journal contribution
info:eu-repo/semantics/publishedVersion
text
contribution to journal
description <p dir="ltr">Extensive research in smart manufacturing and industrial grinding has targeted the enhancement of surface roughness for diverse materials including Inconel alloy. Recent studies have concentrated on the development of neural networks, as a subcategory of machine learning techniques, to predict non-linear roughness behavior in relation to various parameters. Nonetheless, this study introduces a novel set of parameters that have previously been unexplored, contributing to the advancement of surface roughness prediction for the grinding of Inconel 738 superalloy considering the effects of dressing and grinding parameters. Hence, the current study encompasses the utilization of a deep artificial neural network to forecast roughness. This implementation leverages an extensive dataset generated in a recent experimental study by the authors. The dataset comprises a multitude of process parameters across diverse conditions, including dressing techniques such as four-edge and single-edge diamond dresser, alongside cooling approaches like minimum quantity lubrication and conventional wet techniques. To evaluate a robust algorithm, a method is devised that involves different networks utilizing various activation functions and neuron sizes to distinguish and select the best architecture for this study. To gauge the accuracy of the methods, mean squared error and absolute accuracy metrics are applied, yielding predictions that fall within acceptable ranges for real-world industrial roughness standards. The model developed in this work has the potential to be integrated with the Industrial Internet of Things to further enhance automated machining.</p><h2>Other Information</h2><p dir="ltr">Published in: Journal of Manufacturing and Materials Processing<br>License: <a href="https://creativecommons.org/licenses/by/4.0/" target="_blank">https://creativecommons.org/licenses/by/4.0/</a><br>See article on publisher's website: <a href="https://dx.doi.org/10.3390/jmmp8010041" target="_blank">https://dx.doi.org/10.3390/jmmp8010041</a></p>
eu_rights_str_mv openAccess
id Manara2_982395cb846f40d7c19081a98cf056b3
identifier_str_mv 10.3390/jmmp8010041
network_acronym_str Manara2
network_name_str Manara2
oai_identifier_str oai:figshare.com:article/28910090
publishDate 2024
repository.mail.fl_str_mv
repository.name.fl_str_mv
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rights_invalid_str_mv CC BY 4.0
spelling Exploring New Parameters to Advance Surface Roughness Prediction in Grinding Processes for the Enhancement of Automated MachiningMohammadjafar Hadad (21142499)Samareh Attarsharghi (21086036)Mohsen Dehghanpour Abyaneh (21225185)Parviz Narimani (21225188)Javad Makarian (17541351)Alireza Saberi (21225191)Amir Alinaghizadeh (17541357)EngineeringControl engineering, mechatronics and roboticsEnvironmental engineeringManufacturing engineeringInformation and computing sciencesArtificial intelligenceDistributed computing and systems softwareMachine learningartificial neural networkgrindingIndustrial Internet of Thingsmachine learningmodelingsustainable manufacturingsurface roughnesssuperalloys<p dir="ltr">Extensive research in smart manufacturing and industrial grinding has targeted the enhancement of surface roughness for diverse materials including Inconel alloy. Recent studies have concentrated on the development of neural networks, as a subcategory of machine learning techniques, to predict non-linear roughness behavior in relation to various parameters. Nonetheless, this study introduces a novel set of parameters that have previously been unexplored, contributing to the advancement of surface roughness prediction for the grinding of Inconel 738 superalloy considering the effects of dressing and grinding parameters. Hence, the current study encompasses the utilization of a deep artificial neural network to forecast roughness. This implementation leverages an extensive dataset generated in a recent experimental study by the authors. The dataset comprises a multitude of process parameters across diverse conditions, including dressing techniques such as four-edge and single-edge diamond dresser, alongside cooling approaches like minimum quantity lubrication and conventional wet techniques. To evaluate a robust algorithm, a method is devised that involves different networks utilizing various activation functions and neuron sizes to distinguish and select the best architecture for this study. To gauge the accuracy of the methods, mean squared error and absolute accuracy metrics are applied, yielding predictions that fall within acceptable ranges for real-world industrial roughness standards. The model developed in this work has the potential to be integrated with the Industrial Internet of Things to further enhance automated machining.</p><h2>Other Information</h2><p dir="ltr">Published in: Journal of Manufacturing and Materials Processing<br>License: <a href="https://creativecommons.org/licenses/by/4.0/" target="_blank">https://creativecommons.org/licenses/by/4.0/</a><br>See article on publisher's website: <a href="https://dx.doi.org/10.3390/jmmp8010041" target="_blank">https://dx.doi.org/10.3390/jmmp8010041</a></p>2024-02-14T06:00:00ZTextJournal contributioninfo:eu-repo/semantics/publishedVersiontextcontribution to journal10.3390/jmmp8010041https://figshare.com/articles/journal_contribution/Exploring_New_Parameters_to_Advance_Surface_Roughness_Prediction_in_Grinding_Processes_for_the_Enhancement_of_Automated_Machining/28910090CC BY 4.0info:eu-repo/semantics/openAccessoai:figshare.com:article/289100902024-02-14T06:00:00Z
spellingShingle Exploring New Parameters to Advance Surface Roughness Prediction in Grinding Processes for the Enhancement of Automated Machining
Mohammadjafar Hadad (21142499)
Engineering
Control engineering, mechatronics and robotics
Environmental engineering
Manufacturing engineering
Information and computing sciences
Artificial intelligence
Distributed computing and systems software
Machine learning
artificial neural network
grinding
Industrial Internet of Things
machine learning
modeling
sustainable manufacturing
surface roughness
superalloys
status_str publishedVersion
title Exploring New Parameters to Advance Surface Roughness Prediction in Grinding Processes for the Enhancement of Automated Machining
title_full Exploring New Parameters to Advance Surface Roughness Prediction in Grinding Processes for the Enhancement of Automated Machining
title_fullStr Exploring New Parameters to Advance Surface Roughness Prediction in Grinding Processes for the Enhancement of Automated Machining
title_full_unstemmed Exploring New Parameters to Advance Surface Roughness Prediction in Grinding Processes for the Enhancement of Automated Machining
title_short Exploring New Parameters to Advance Surface Roughness Prediction in Grinding Processes for the Enhancement of Automated Machining
title_sort Exploring New Parameters to Advance Surface Roughness Prediction in Grinding Processes for the Enhancement of Automated Machining
topic Engineering
Control engineering, mechatronics and robotics
Environmental engineering
Manufacturing engineering
Information and computing sciences
Artificial intelligence
Distributed computing and systems software
Machine learning
artificial neural network
grinding
Industrial Internet of Things
machine learning
modeling
sustainable manufacturing
surface roughness
superalloys