GearFaultNet: Novel Network for Automatic and Early Detection of Gearbox Faults

<p dir="ltr">Electrical and mechanical equipment with rotating parts often face the challenge of early breakdown due to defects in the gears or rolling bearings. Automated industrial systems can be significantly impeded by this type of fault in revolving components because of manual...

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Main Author: Proma Dutta (19459567) (author)
Other Authors: Kanchon Kanti Podder (22045904) (author), Md. Shaheenur Islam Sumon (22045907) (author), Muhammad E. H. Chowdhury (14150526) (author), Amith Khandakar (14151981) (author), Nasser Al-Emadi (16864200) (author), Moajjem Hossain Chowdhury (21842429) (author), M. Murugappan (18842221) (author), Mohamed Arselene Ayari (17873878) (author), Sakib Mahmud (15302404) (author), S. M. Muyeen (14778337) (author)
Published: 2024
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author Proma Dutta (19459567)
author2 Kanchon Kanti Podder (22045904)
Md. Shaheenur Islam Sumon (22045907)
Muhammad E. H. Chowdhury (14150526)
Amith Khandakar (14151981)
Nasser Al-Emadi (16864200)
Moajjem Hossain Chowdhury (21842429)
M. Murugappan (18842221)
Mohamed Arselene Ayari (17873878)
Sakib Mahmud (15302404)
S. M. Muyeen (14778337)
author2_role author
author
author
author
author
author
author
author
author
author
author_facet Proma Dutta (19459567)
Kanchon Kanti Podder (22045904)
Md. Shaheenur Islam Sumon (22045907)
Muhammad E. H. Chowdhury (14150526)
Amith Khandakar (14151981)
Nasser Al-Emadi (16864200)
Moajjem Hossain Chowdhury (21842429)
M. Murugappan (18842221)
Mohamed Arselene Ayari (17873878)
Sakib Mahmud (15302404)
S. M. Muyeen (14778337)
author_role author
dc.creator.none.fl_str_mv Proma Dutta (19459567)
Kanchon Kanti Podder (22045904)
Md. Shaheenur Islam Sumon (22045907)
Muhammad E. H. Chowdhury (14150526)
Amith Khandakar (14151981)
Nasser Al-Emadi (16864200)
Moajjem Hossain Chowdhury (21842429)
M. Murugappan (18842221)
Mohamed Arselene Ayari (17873878)
Sakib Mahmud (15302404)
S. M. Muyeen (14778337)
dc.date.none.fl_str_mv 2024-12-20T15:00:00Z
dc.identifier.none.fl_str_mv 10.1109/access.2024.3412274
dc.relation.none.fl_str_mv https://figshare.com/articles/journal_contribution/GearFaultNet_Novel_Network_for_Automatic_and_Early_Detection_of_Gearbox_Faults/29899097
dc.rights.none.fl_str_mv CC BY 4.0
info:eu-repo/semantics/openAccess
dc.subject.none.fl_str_mv Engineering
Mechanical engineering
Information and computing sciences
Artificial intelligence
Machine learning
GearFaultNet
fault detection
gearbox
1D-CNN
deep learning
Gears
Fault detection
Wind turbines
Monitoring
Vibrations
Fault diagnosis
Deep learning
dc.title.none.fl_str_mv GearFaultNet: Novel Network for Automatic and Early Detection of Gearbox Faults
dc.type.none.fl_str_mv Text
Journal contribution
info:eu-repo/semantics/publishedVersion
text
contribution to journal
description <p dir="ltr">Electrical and mechanical equipment with rotating parts often face the challenge of early breakdown due to defects in the gears or rolling bearings. Automated industrial systems can be significantly impeded by this type of fault in revolving components because of manual fault detection and the additional time required for repairing and replacing them. This research presents GearFaultNet, a novel, lightweight 1D Convolutional Neural Network (CNN)-based network, designed to detect gearbox faults. GearFaultNet can be an effective measure for real-time detection of sudden shutdowns and can alleviate downtime and system losses in the industrial aspect. The proposed framework involves the integration of four-channel vibration data from different loading conditions, which are preprocessed in the temporal domain and fed to GearFaultNet to classify the gearbox’s condition as either Healthy or Broken. The developed lightweight deep learning network has achieved higher accuracy than those proposed in existing literature. The overall accuracy achieved by this framework is 94.04%. This shallow network can also be applied to estimate other mechanical faults in different machinery.</p><h2>Other Information</h2><p dir="ltr">Published in: IEEE Access<br>License: <a href="https://creativecommons.org/licenses/by/4.0/deed.en" target="_blank">https://creativecommons.org/licenses/by/4.0/</a><br>See article on publisher's website: <a href="https://dx.doi.org/10.1109/access.2024.3412274" target="_blank">https://dx.doi.org/10.1109/access.2024.3412274</a></p>
eu_rights_str_mv openAccess
id Manara2_a6848f3200f23a9cef7ab832146005f2
identifier_str_mv 10.1109/access.2024.3412274
network_acronym_str Manara2
network_name_str Manara2
oai_identifier_str oai:figshare.com:article/29899097
publishDate 2024
repository.mail.fl_str_mv
repository.name.fl_str_mv
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rights_invalid_str_mv CC BY 4.0
spelling GearFaultNet: Novel Network for Automatic and Early Detection of Gearbox FaultsProma Dutta (19459567)Kanchon Kanti Podder (22045904)Md. Shaheenur Islam Sumon (22045907)Muhammad E. H. Chowdhury (14150526)Amith Khandakar (14151981)Nasser Al-Emadi (16864200)Moajjem Hossain Chowdhury (21842429)M. Murugappan (18842221)Mohamed Arselene Ayari (17873878)Sakib Mahmud (15302404)S. M. Muyeen (14778337)EngineeringMechanical engineeringInformation and computing sciencesArtificial intelligenceMachine learningGearFaultNetfault detectiongearbox1D-CNNdeep learningGearsFault detectionWind turbinesMonitoringVibrationsFault diagnosisDeep learning<p dir="ltr">Electrical and mechanical equipment with rotating parts often face the challenge of early breakdown due to defects in the gears or rolling bearings. Automated industrial systems can be significantly impeded by this type of fault in revolving components because of manual fault detection and the additional time required for repairing and replacing them. This research presents GearFaultNet, a novel, lightweight 1D Convolutional Neural Network (CNN)-based network, designed to detect gearbox faults. GearFaultNet can be an effective measure for real-time detection of sudden shutdowns and can alleviate downtime and system losses in the industrial aspect. The proposed framework involves the integration of four-channel vibration data from different loading conditions, which are preprocessed in the temporal domain and fed to GearFaultNet to classify the gearbox’s condition as either Healthy or Broken. The developed lightweight deep learning network has achieved higher accuracy than those proposed in existing literature. The overall accuracy achieved by this framework is 94.04%. This shallow network can also be applied to estimate other mechanical faults in different machinery.</p><h2>Other Information</h2><p dir="ltr">Published in: IEEE Access<br>License: <a href="https://creativecommons.org/licenses/by/4.0/deed.en" target="_blank">https://creativecommons.org/licenses/by/4.0/</a><br>See article on publisher's website: <a href="https://dx.doi.org/10.1109/access.2024.3412274" target="_blank">https://dx.doi.org/10.1109/access.2024.3412274</a></p>2024-12-20T15:00:00ZTextJournal contributioninfo:eu-repo/semantics/publishedVersiontextcontribution to journal10.1109/access.2024.3412274https://figshare.com/articles/journal_contribution/GearFaultNet_Novel_Network_for_Automatic_and_Early_Detection_of_Gearbox_Faults/29899097CC BY 4.0info:eu-repo/semantics/openAccessoai:figshare.com:article/298990972024-12-20T15:00:00Z
spellingShingle GearFaultNet: Novel Network for Automatic and Early Detection of Gearbox Faults
Proma Dutta (19459567)
Engineering
Mechanical engineering
Information and computing sciences
Artificial intelligence
Machine learning
GearFaultNet
fault detection
gearbox
1D-CNN
deep learning
Gears
Fault detection
Wind turbines
Monitoring
Vibrations
Fault diagnosis
Deep learning
status_str publishedVersion
title GearFaultNet: Novel Network for Automatic and Early Detection of Gearbox Faults
title_full GearFaultNet: Novel Network for Automatic and Early Detection of Gearbox Faults
title_fullStr GearFaultNet: Novel Network for Automatic and Early Detection of Gearbox Faults
title_full_unstemmed GearFaultNet: Novel Network for Automatic and Early Detection of Gearbox Faults
title_short GearFaultNet: Novel Network for Automatic and Early Detection of Gearbox Faults
title_sort GearFaultNet: Novel Network for Automatic and Early Detection of Gearbox Faults
topic Engineering
Mechanical engineering
Information and computing sciences
Artificial intelligence
Machine learning
GearFaultNet
fault detection
gearbox
1D-CNN
deep learning
Gears
Fault detection
Wind turbines
Monitoring
Vibrations
Fault diagnosis
Deep learning