Shades of sustainability: A comprehensive analysis of the carbon footprint in conventional blue ammonia and urea manufacturing processes

<p>The integration of sustainability principles into distribution networks presents a profound challenge for industries navigating today’s fast-paced and environmentally conscious landscape. Although a wealth of research has investigated the environmental impacts of industrial activities, ther...

وصف كامل

محفوظ في:
التفاصيل البيبلوغرافية
المؤلف الرئيسي: Hussein Al-Yafei (22134949) (author)
مؤلفون آخرون: Ahmed AlNouss (9872265) (author), Saleh Aseel (17151058) (author), Talal Al Tamimi (23770545) (author), Hamad Al Mannaei (23770548) (author), Heba Ibrahim (4507882) (author), Noor Abu hashim (23770551) (author), Bader Al Delayel (23770554) (author), Hagar Nasr (23770557) (author), Ahmad Al-Kuwari (23770560) (author)
منشور في: 2025
الموضوعات:
الوسوم: إضافة وسم
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author Hussein Al-Yafei (22134949)
author2 Ahmed AlNouss (9872265)
Saleh Aseel (17151058)
Talal Al Tamimi (23770545)
Hamad Al Mannaei (23770548)
Heba Ibrahim (4507882)
Noor Abu hashim (23770551)
Bader Al Delayel (23770554)
Hagar Nasr (23770557)
Ahmad Al-Kuwari (23770560)
author2_role author
author
author
author
author
author
author
author
author
author_facet Hussein Al-Yafei (22134949)
Ahmed AlNouss (9872265)
Saleh Aseel (17151058)
Talal Al Tamimi (23770545)
Hamad Al Mannaei (23770548)
Heba Ibrahim (4507882)
Noor Abu hashim (23770551)
Bader Al Delayel (23770554)
Hagar Nasr (23770557)
Ahmad Al-Kuwari (23770560)
author_role author
dc.creator.none.fl_str_mv Hussein Al-Yafei (22134949)
Ahmed AlNouss (9872265)
Saleh Aseel (17151058)
Talal Al Tamimi (23770545)
Hamad Al Mannaei (23770548)
Heba Ibrahim (4507882)
Noor Abu hashim (23770551)
Bader Al Delayel (23770554)
Hagar Nasr (23770557)
Ahmad Al-Kuwari (23770560)
dc.date.none.fl_str_mv 2025-11-19T03:00:00Z
dc.identifier.none.fl_str_mv 10.1016/j.seta.2025.104712
dc.relation.none.fl_str_mv https://figshare.com/articles/journal_contribution/Shades_of_sustainability_A_comprehensive_analysis_of_the_carbon_footprint_in_conventional_blue_ammonia_and_urea_manufacturing_processes/32075445
dc.rights.none.fl_str_mv CC BY 4.0
info:eu-repo/semantics/openAccess
dc.subject.none.fl_str_mv Engineering
Chemical engineering
Environmental sciences
Environmental management
Life cycle assessment
Blue ammonia
Urea
Carbon footprint
Sustainability
Environment
dc.title.none.fl_str_mv Shades of sustainability: A comprehensive analysis of the carbon footprint in conventional blue ammonia and urea manufacturing processes
dc.type.none.fl_str_mv Text
Journal contribution
info:eu-repo/semantics/publishedVersion
text
contribution to journal
description <p>The integration of sustainability principles into distribution networks presents a profound challenge for industries navigating today’s fast-paced and environmentally conscious landscape. Although a wealth of research has investigated the environmental impacts of industrial activities, there remains a significant gap concerning the life cycle assessment (LCA) of blue ammonia and urea production. This study aims to address this gap by offering a pioneering LCA of blue ammonia followed by urea, delivering an in-depth examination that spans the entire production process—from the initial raw material extraction to the final product stage. The analysis comprehensively evaluates both direct and indirect greenhouse gas (GHG) emissions, with a focus on key contributors, including carbon dioxide, methane, and nitrous oxide. Remarkably, the results show that carbon dioxide accounts for 98.9% of GHG emissions during the production of blue ammonia, while methane and nitrous oxide contribute 0.74% and 0.34%, respectively. Additionally, the integrated blue ammonia and urea process exhibits a slightly modified profile, with carbon dioxide accounting for 98.51%, methane for 1.00%, and nitrous oxide for 0.49%. The Ammonia Converter Unit, a crucial hotspot, is primarily responsible for these emissions. In the integrated blue ammonia and urea process, the utilization of captured carbon dioxide during urea synthesis significantly reduces direct emissions by approximately 19.4% compared to stand-alone ammonia production. However, this integration also increases indirect emissions due to higher energy demands, with electricity-related emissions rising by 9.9%. These findings underscore the trade-offs between direct and indirect emissions in the integrated process and highlight opportunities to enhance energy efficiency and adopt renewable energy sources. Through sensitivity analysis, the impact of feed gas composition on emissions and production efficiency was explored, identifying key process variables influencing sustainability outcomes. This detailed assessment highlights the environmental footprint of blue ammonia and urea production and offers actionable insights into potential sustainability strategies. By addressing emission hotspots in both processes, the study provides a foundation for targeted policy recommendations and supports the broader transition toward a more sustainable fertilizer industry.</p><h2>Other Information</h2> <p> Published in: Sustainable Energy Technologies and Assessments<br> License: <a href="http://creativecommons.org/licenses/by/4.0/" target="_blank">http://creativecommons.org/licenses/by/4.0/</a><br>See article on publisher's website: <a href="https://dx.doi.org/10.1016/j.seta.2025.104712" target="_blank">https://dx.doi.org/10.1016/j.seta.2025.104712</a></p>
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oai_identifier_str oai:figshare.com:article/32075445
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spelling Shades of sustainability: A comprehensive analysis of the carbon footprint in conventional blue ammonia and urea manufacturing processesHussein Al-Yafei (22134949)Ahmed AlNouss (9872265)Saleh Aseel (17151058)Talal Al Tamimi (23770545)Hamad Al Mannaei (23770548)Heba Ibrahim (4507882)Noor Abu hashim (23770551)Bader Al Delayel (23770554)Hagar Nasr (23770557)Ahmad Al-Kuwari (23770560)EngineeringChemical engineeringEnvironmental sciencesEnvironmental managementLife cycle assessmentBlue ammoniaUreaCarbon footprintSustainabilityEnvironment<p>The integration of sustainability principles into distribution networks presents a profound challenge for industries navigating today’s fast-paced and environmentally conscious landscape. Although a wealth of research has investigated the environmental impacts of industrial activities, there remains a significant gap concerning the life cycle assessment (LCA) of blue ammonia and urea production. This study aims to address this gap by offering a pioneering LCA of blue ammonia followed by urea, delivering an in-depth examination that spans the entire production process—from the initial raw material extraction to the final product stage. The analysis comprehensively evaluates both direct and indirect greenhouse gas (GHG) emissions, with a focus on key contributors, including carbon dioxide, methane, and nitrous oxide. Remarkably, the results show that carbon dioxide accounts for 98.9% of GHG emissions during the production of blue ammonia, while methane and nitrous oxide contribute 0.74% and 0.34%, respectively. Additionally, the integrated blue ammonia and urea process exhibits a slightly modified profile, with carbon dioxide accounting for 98.51%, methane for 1.00%, and nitrous oxide for 0.49%. The Ammonia Converter Unit, a crucial hotspot, is primarily responsible for these emissions. In the integrated blue ammonia and urea process, the utilization of captured carbon dioxide during urea synthesis significantly reduces direct emissions by approximately 19.4% compared to stand-alone ammonia production. However, this integration also increases indirect emissions due to higher energy demands, with electricity-related emissions rising by 9.9%. These findings underscore the trade-offs between direct and indirect emissions in the integrated process and highlight opportunities to enhance energy efficiency and adopt renewable energy sources. Through sensitivity analysis, the impact of feed gas composition on emissions and production efficiency was explored, identifying key process variables influencing sustainability outcomes. This detailed assessment highlights the environmental footprint of blue ammonia and urea production and offers actionable insights into potential sustainability strategies. By addressing emission hotspots in both processes, the study provides a foundation for targeted policy recommendations and supports the broader transition toward a more sustainable fertilizer industry.</p><h2>Other Information</h2> <p> Published in: Sustainable Energy Technologies and Assessments<br> License: <a href="http://creativecommons.org/licenses/by/4.0/" target="_blank">http://creativecommons.org/licenses/by/4.0/</a><br>See article on publisher's website: <a href="https://dx.doi.org/10.1016/j.seta.2025.104712" target="_blank">https://dx.doi.org/10.1016/j.seta.2025.104712</a></p>2025-11-19T03:00:00ZTextJournal contributioninfo:eu-repo/semantics/publishedVersiontextcontribution to journal10.1016/j.seta.2025.104712https://figshare.com/articles/journal_contribution/Shades_of_sustainability_A_comprehensive_analysis_of_the_carbon_footprint_in_conventional_blue_ammonia_and_urea_manufacturing_processes/32075445CC BY 4.0info:eu-repo/semantics/openAccessoai:figshare.com:article/320754452025-11-19T03:00:00Z
spellingShingle Shades of sustainability: A comprehensive analysis of the carbon footprint in conventional blue ammonia and urea manufacturing processes
Hussein Al-Yafei (22134949)
Engineering
Chemical engineering
Environmental sciences
Environmental management
Life cycle assessment
Blue ammonia
Urea
Carbon footprint
Sustainability
Environment
status_str publishedVersion
title Shades of sustainability: A comprehensive analysis of the carbon footprint in conventional blue ammonia and urea manufacturing processes
title_full Shades of sustainability: A comprehensive analysis of the carbon footprint in conventional blue ammonia and urea manufacturing processes
title_fullStr Shades of sustainability: A comprehensive analysis of the carbon footprint in conventional blue ammonia and urea manufacturing processes
title_full_unstemmed Shades of sustainability: A comprehensive analysis of the carbon footprint in conventional blue ammonia and urea manufacturing processes
title_short Shades of sustainability: A comprehensive analysis of the carbon footprint in conventional blue ammonia and urea manufacturing processes
title_sort Shades of sustainability: A comprehensive analysis of the carbon footprint in conventional blue ammonia and urea manufacturing processes
topic Engineering
Chemical engineering
Environmental sciences
Environmental management
Life cycle assessment
Blue ammonia
Urea
Carbon footprint
Sustainability
Environment