Experimental Investigation of the Effects of Machining Parameters on the Performance of Form-Cutting Tools Manufactured by Wire Electrical Discharge Machining (WEDM) and Grinding Processes

<p dir="ltr">In this research, a comparison between two methods of grinding and WEDM and the chip formation of each form tool was studied through a set of designs of experiments. A multi-functional form tool with different cutting-edge shapes was designed to compare different product...

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Main Author: Amir Alinaghizadeh (17541357) (author)
Other Authors: Mohammadjafar Hadad (17541345) (author), Bahman Azarhoushang (10996172) (author)
Published: 2023
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author Amir Alinaghizadeh (17541357)
author2 Mohammadjafar Hadad (17541345)
Bahman Azarhoushang (10996172)
author2_role author
author
author_facet Amir Alinaghizadeh (17541357)
Mohammadjafar Hadad (17541345)
Bahman Azarhoushang (10996172)
author_role author
dc.creator.none.fl_str_mv Amir Alinaghizadeh (17541357)
Mohammadjafar Hadad (17541345)
Bahman Azarhoushang (10996172)
dc.date.none.fl_str_mv 2023-10-23T03:00:00Z
dc.identifier.none.fl_str_mv 10.3390/mi14101971
dc.relation.none.fl_str_mv https://figshare.com/articles/journal_contribution/Experimental_Investigation_of_the_Effects_of_Machining_Parameters_on_the_Performance_of_Form-Cutting_Tools_Manufactured_by_Wire_Electrical_Discharge_Machining_WEDM_and_Grinding_Processes/24717171
dc.rights.none.fl_str_mv CC BY 4.0
info:eu-repo/semantics/openAccess
dc.subject.none.fl_str_mv Engineering
Manufacturing engineering
Mechanical engineering
WEDM
form turning
machining performance
surface quality
form grinding
dc.title.none.fl_str_mv Experimental Investigation of the Effects of Machining Parameters on the Performance of Form-Cutting Tools Manufactured by Wire Electrical Discharge Machining (WEDM) and Grinding Processes
dc.type.none.fl_str_mv Text
Journal contribution
info:eu-repo/semantics/publishedVersion
text
contribution to journal
description <p dir="ltr">In this research, a comparison between two methods of grinding and WEDM and the chip formation of each form tool was studied through a set of designs of experiments. A multi-functional form tool with different cutting-edge shapes was designed to compare different production methods, and a grinding machine and a five-axis wire-cutting machine were made. The form tools by the wire cutting method were made with three different machining states, rough, semi-finish, and finish. The results of the experimental test showed that the chip formation of the finished surface of the wire cut tool was close to the ground tools. Additionally, the tool life in wear generation was assessed, revealing that the tool generated through the wire-cutting method with three passes exhibited superior performance compared to alternative approaches. Furthermore, employing the wire-cutting technique with high surface finishing yielded optimal outcomes for producing form-cutting tools featuring complex profiles.</p><h2>Other Information</h2><p dir="ltr">Published in: Micromachines<br>License: <a href="https://creativecommons.org/licenses/by/4.0/" target="_blank">https://creativecommons.org/licenses/by/4.0/</a><br>See article on publisher's website: <a href="https://dx.doi.org/10.3390/mi14101971" target="_blank">https://dx.doi.org/10.3390/mi14101971</a></p>
eu_rights_str_mv openAccess
id Manara2_fcbed07c48eb3435387e7fcf1d3862e9
identifier_str_mv 10.3390/mi14101971
network_acronym_str Manara2
network_name_str Manara2
oai_identifier_str oai:figshare.com:article/24717171
publishDate 2023
repository.mail.fl_str_mv
repository.name.fl_str_mv
repository_id_str
rights_invalid_str_mv CC BY 4.0
spelling Experimental Investigation of the Effects of Machining Parameters on the Performance of Form-Cutting Tools Manufactured by Wire Electrical Discharge Machining (WEDM) and Grinding ProcessesAmir Alinaghizadeh (17541357)Mohammadjafar Hadad (17541345)Bahman Azarhoushang (10996172)EngineeringManufacturing engineeringMechanical engineeringWEDMform turningmachining performancesurface qualityform grinding<p dir="ltr">In this research, a comparison between two methods of grinding and WEDM and the chip formation of each form tool was studied through a set of designs of experiments. A multi-functional form tool with different cutting-edge shapes was designed to compare different production methods, and a grinding machine and a five-axis wire-cutting machine were made. The form tools by the wire cutting method were made with three different machining states, rough, semi-finish, and finish. The results of the experimental test showed that the chip formation of the finished surface of the wire cut tool was close to the ground tools. Additionally, the tool life in wear generation was assessed, revealing that the tool generated through the wire-cutting method with three passes exhibited superior performance compared to alternative approaches. Furthermore, employing the wire-cutting technique with high surface finishing yielded optimal outcomes for producing form-cutting tools featuring complex profiles.</p><h2>Other Information</h2><p dir="ltr">Published in: Micromachines<br>License: <a href="https://creativecommons.org/licenses/by/4.0/" target="_blank">https://creativecommons.org/licenses/by/4.0/</a><br>See article on publisher's website: <a href="https://dx.doi.org/10.3390/mi14101971" target="_blank">https://dx.doi.org/10.3390/mi14101971</a></p>2023-10-23T03:00:00ZTextJournal contributioninfo:eu-repo/semantics/publishedVersiontextcontribution to journal10.3390/mi14101971https://figshare.com/articles/journal_contribution/Experimental_Investigation_of_the_Effects_of_Machining_Parameters_on_the_Performance_of_Form-Cutting_Tools_Manufactured_by_Wire_Electrical_Discharge_Machining_WEDM_and_Grinding_Processes/24717171CC BY 4.0info:eu-repo/semantics/openAccessoai:figshare.com:article/247171712023-10-23T03:00:00Z
spellingShingle Experimental Investigation of the Effects of Machining Parameters on the Performance of Form-Cutting Tools Manufactured by Wire Electrical Discharge Machining (WEDM) and Grinding Processes
Amir Alinaghizadeh (17541357)
Engineering
Manufacturing engineering
Mechanical engineering
WEDM
form turning
machining performance
surface quality
form grinding
status_str publishedVersion
title Experimental Investigation of the Effects of Machining Parameters on the Performance of Form-Cutting Tools Manufactured by Wire Electrical Discharge Machining (WEDM) and Grinding Processes
title_full Experimental Investigation of the Effects of Machining Parameters on the Performance of Form-Cutting Tools Manufactured by Wire Electrical Discharge Machining (WEDM) and Grinding Processes
title_fullStr Experimental Investigation of the Effects of Machining Parameters on the Performance of Form-Cutting Tools Manufactured by Wire Electrical Discharge Machining (WEDM) and Grinding Processes
title_full_unstemmed Experimental Investigation of the Effects of Machining Parameters on the Performance of Form-Cutting Tools Manufactured by Wire Electrical Discharge Machining (WEDM) and Grinding Processes
title_short Experimental Investigation of the Effects of Machining Parameters on the Performance of Form-Cutting Tools Manufactured by Wire Electrical Discharge Machining (WEDM) and Grinding Processes
title_sort Experimental Investigation of the Effects of Machining Parameters on the Performance of Form-Cutting Tools Manufactured by Wire Electrical Discharge Machining (WEDM) and Grinding Processes
topic Engineering
Manufacturing engineering
Mechanical engineering
WEDM
form turning
machining performance
surface quality
form grinding