Evaluation of 3D Concrete Printing in the United Arab Emirates

A Master of Science thesis in Civil Engineering by Aktham S. Alchaar entitled, “Evaluation of 3D Concrete Printing in the United Arab Emirates”, submitted in February 2020. Thesis advisor is Adil Al-Tamimi. Soft copy is available (Thesis, Approval Signatures, Completion Certificate, and AUS Archives...

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Main Author: Alchaar, Aktham S. (author)
Format: doctoralThesis
Published: 2020
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Online Access:http://hdl.handle.net/11073/16656
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author Alchaar, Aktham S.
author_facet Alchaar, Aktham S.
author_role author
dc.contributor.none.fl_str_mv Tamimi, Adil
dc.creator.none.fl_str_mv Alchaar, Aktham S.
dc.date.none.fl_str_mv 2020-05-14T06:54:07Z
2020-05-14T06:54:07Z
2020-02
dc.format.none.fl_str_mv application/pdf
application/pdf
dc.identifier.none.fl_str_mv 35.232-2020.03
http://hdl.handle.net/11073/16656
dc.language.none.fl_str_mv en_US
dc.subject.none.fl_str_mv 3D Concrete Printing
Additive Manufacturing
Contour Crafting
Extrudability
Flow Table
Flexural Strength
Fibers
Bond Shear Strength
dc.title.none.fl_str_mv Evaluation of 3D Concrete Printing in the United Arab Emirates
dc.type.none.fl_str_mv info:eu-repo/semantics/publishedVersion
info:eu-repo/semantics/doctoralThesis
description A Master of Science thesis in Civil Engineering by Aktham S. Alchaar entitled, “Evaluation of 3D Concrete Printing in the United Arab Emirates”, submitted in February 2020. Thesis advisor is Adil Al-Tamimi. Soft copy is available (Thesis, Approval Signatures, Completion Certificate, and AUS Archives Consent Form).
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identifier_str_mv 35.232-2020.03
language_invalid_str_mv en_US
network_acronym_str aus
network_name_str aus
oai_identifier_str oai:repository.aus.edu:11073/16656
publishDate 2020
repository.mail.fl_str_mv
repository.name.fl_str_mv
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spelling Evaluation of 3D Concrete Printing in the United Arab EmiratesAlchaar, Aktham S.3D Concrete PrintingAdditive ManufacturingContour CraftingExtrudabilityFlow TableFlexural StrengthFibersBond Shear StrengthA Master of Science thesis in Civil Engineering by Aktham S. Alchaar entitled, “Evaluation of 3D Concrete Printing in the United Arab Emirates”, submitted in February 2020. Thesis advisor is Adil Al-Tamimi. Soft copy is available (Thesis, Approval Signatures, Completion Certificate, and AUS Archives Consent Form).3D concrete printing has been recently studied as a new scheme of construction. The automated nature of such technique allows for reductions in waste generation, less manpower requirements, and fabrication of complex geometries. However, the use of concrete for this application is challenging. The material shall be flowable for ease of extrusion. Printed layers shall preserve their shape and rapidly attain strength to bear their own weight and the subsequent layers. However, there is a lack of guidance on the design of 3D printing concrete mixes. In addition, the change in performance of 3D printing concrete under different environmental conditions is still generic. The aim of this research is to develop a concrete mix using local materials, and to evaluate it in two environmental conditions: ambient and site conditions. The experimental program addressed fresh state properties through flow table, open time, extrudability, and shape stability. Compressive strength, flexural strength, and interlayer bond shear strength have been evaluated as mechanical properties in this research by testing a total of 61 specimens. A novel test setup was designed for bond strength evaluation at different printing time intervals. 19 trial mixes were performed, and one mix was chosen as the optimum based on extrudability and shape stability/quality. It was observed that inclusion of fibers enhances shape stability, but higher dosages of superplasticizer become required. It was found that flow table and open time of site conditions decreased by 9% and 16% respectively, compared to ambient flow table (86%) and open time (7.2 minutes) on average. This was owing to accelerated loss of flowability. Shape retention index (ambient) was 0.94-0.96 for different lengths and number of layers, and dropped by 2-8.5% under site conditions. Compressive strength was evaluated to be 47 MPa in control cubes. Results from compression and bond tests indicated accelerated water evaporation and surface dehydration in site conditions, and that the presence of joints in printed parts is detrimental to such strength parameters. Finally, flexural strength was increased in site conditions compared to control and ambient specimens by 21% and 18% respectively. Flexural strength results demonstrated that fibers are better oriented through print process, and can be further improved in hot mixes due to lower viscosities.College of EngineeringDepartment of Civil EngineeringMaster of Science in Civil Engineering (MSCE)Tamimi, Adil2020-05-14T06:54:07Z2020-05-14T06:54:07Z2020-02info:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/doctoralThesisapplication/pdfapplication/pdf35.232-2020.03http://hdl.handle.net/11073/16656en_USoai:repository.aus.edu:11073/166562025-06-26T12:24:04Z
spellingShingle Evaluation of 3D Concrete Printing in the United Arab Emirates
Alchaar, Aktham S.
3D Concrete Printing
Additive Manufacturing
Contour Crafting
Extrudability
Flow Table
Flexural Strength
Fibers
Bond Shear Strength
status_str publishedVersion
title Evaluation of 3D Concrete Printing in the United Arab Emirates
title_full Evaluation of 3D Concrete Printing in the United Arab Emirates
title_fullStr Evaluation of 3D Concrete Printing in the United Arab Emirates
title_full_unstemmed Evaluation of 3D Concrete Printing in the United Arab Emirates
title_short Evaluation of 3D Concrete Printing in the United Arab Emirates
title_sort Evaluation of 3D Concrete Printing in the United Arab Emirates
topic 3D Concrete Printing
Additive Manufacturing
Contour Crafting
Extrudability
Flow Table
Flexural Strength
Fibers
Bond Shear Strength
url http://hdl.handle.net/11073/16656