Modeling of Friction Stirring

A Master of Science thesis in Mechanical Engineering by Mohamed Anass Abdalla Badreldin entitled, “Modeling of Friction Stirring”, submitted in November 2018. Thesis advisor is Dr. Mohammad Nazzal and thesis co-advisor is Dr. Basil Darras. Soft and hard copy available.

محفوظ في:
التفاصيل البيبلوغرافية
المؤلف الرئيسي: Badreldin, Mohamed Anass Abdalla (author)
التنسيق: doctoralThesis
منشور في: 2018
الموضوعات:
الوصول للمادة أونلاين:http://hdl.handle.net/11073/16389
الوسوم: إضافة وسم
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author Badreldin, Mohamed Anass Abdalla
author_facet Badreldin, Mohamed Anass Abdalla
author_role author
dc.contributor.none.fl_str_mv Nazzal, Mohammad
Darras, Basil
dc.creator.none.fl_str_mv Badreldin, Mohamed Anass Abdalla
dc.date.none.fl_str_mv 2018-11
2019-01-27T07:36:04Z
2019-01-27T07:36:04Z
dc.format.none.fl_str_mv application/pdf
dc.identifier.none.fl_str_mv 35.232-2018.35
http://hdl.handle.net/11073/16389
dc.language.none.fl_str_mv en_US
dc.subject.none.fl_str_mv Friction Stir Welding
Johnson-Cook Model
Submerged Friction Stir Welding
Coupled Eulerian-Lagrangian modeling
Heat transfer
Numerical Modeling
Friction stir welding
Finite element method
dc.title.none.fl_str_mv Modeling of Friction Stirring
dc.type.none.fl_str_mv info:eu-repo/semantics/publishedVersion
info:eu-repo/semantics/doctoralThesis
description A Master of Science thesis in Mechanical Engineering by Mohamed Anass Abdalla Badreldin entitled, “Modeling of Friction Stirring”, submitted in November 2018. Thesis advisor is Dr. Mohammad Nazzal and thesis co-advisor is Dr. Basil Darras. Soft and hard copy available.
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spelling Modeling of Friction StirringBadreldin, Mohamed Anass AbdallaFriction Stir WeldingJohnson-Cook ModelSubmerged Friction Stir WeldingCoupled Eulerian-Lagrangian modelingHeat transferNumerical ModelingFriction stir weldingFinite element methodA Master of Science thesis in Mechanical Engineering by Mohamed Anass Abdalla Badreldin entitled, “Modeling of Friction Stirring”, submitted in November 2018. Thesis advisor is Dr. Mohammad Nazzal and thesis co-advisor is Dr. Basil Darras. Soft and hard copy available.The last two decades have witnessed significant advances in friction stir welding (FSW). This solid-state welding process was originally used for joining Aluminum alloys before being extended to other metallic and non-metallic materials. The high complexity in FSW stems from the complex interactions between highly coupled physical phenomena. As experimental procedures are costly and time-consuming, numerical simulations were used extensively in an effort to develop a comprehensive understanding of the process. This research consists of two parts: one part provides a critical review of the three fundamental components of the numerical simulation of FSW; which are the numerical method, the constitutive model, and the contact model. The second part contains the detailed development of the finite element model to study the FSW process and submerged FSW process (SFSW), with emphasis on the effect of submerging on the temperature profile and thermal history. The finite element model is developed using the Coupled Eulerian-Lagrangian modeling technique and is validated against previous experimental work for the Aluminum 5083 alloy. Temperature profiles for different welding conditions are investigated to validate the model. The developed finite element model is able to predict the temperature profile in both FSW and SFSW processes. It also captures the dissymmetrical temperature distribution around the welding line; and the effect of using the SFSW process on peak temperatures, cooling rates, and size of the heat affected zone. Moreover, flash formation and the material flow patterns are successfully captured. The results show that increasing the rotational speed from 1000 rpm to 1700 rpm for the SFSW of the Aluminum 5083 alloy resulted in an increase in peak temperature by 200%. This temperature rise yields to material softening, improved the material flow, and higher weld quality.College of EngineeringDepartment of Mechanical EngineeringMaster of Science in Mechanical Engineering (MSME)Nazzal, MohammadDarras, Basil2019-01-27T07:36:04Z2019-01-27T07:36:04Z2018-11info:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/doctoralThesisapplication/pdf35.232-2018.35http://hdl.handle.net/11073/16389en_USoai:repository.aus.edu:11073/163892025-06-26T12:36:19Z
spellingShingle Modeling of Friction Stirring
Badreldin, Mohamed Anass Abdalla
Friction Stir Welding
Johnson-Cook Model
Submerged Friction Stir Welding
Coupled Eulerian-Lagrangian modeling
Heat transfer
Numerical Modeling
Friction stir welding
Finite element method
status_str publishedVersion
title Modeling of Friction Stirring
title_full Modeling of Friction Stirring
title_fullStr Modeling of Friction Stirring
title_full_unstemmed Modeling of Friction Stirring
title_short Modeling of Friction Stirring
title_sort Modeling of Friction Stirring
topic Friction Stir Welding
Johnson-Cook Model
Submerged Friction Stir Welding
Coupled Eulerian-Lagrangian modeling
Heat transfer
Numerical Modeling
Friction stir welding
Finite element method
url http://hdl.handle.net/11073/16389