Evaluation of highly active and stable SiO2 supported Fe-based catalysts for the catalytic methane decomposition into COx free hydrogen and CNTs

Catalytic methane decomposition is believed to be an economic and environmental friendly route for the production of COx free hydrogen and high quality carbon nanotubes. However, the development of active and stable catalysts remains a significantly challenging research topic. This study focuses on...

Full description

Saved in:
Bibliographic Details
Main Author: Ali, Sardar (author)
Other Authors: Kumar, Anand (author), Mondal, Kartick C. (author), El-Naas, Muftah H. (author), Mohamed, Assem T. (author)
Format: article
Published: 2023
Subjects:
Online Access:http://dx.doi.org/10.1016/j.catcom.2023.106703
https://www.sciencedirect.com/science/article/pii/S156673672300105X
http://hdl.handle.net/10576/66681
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1857415083659886592
author Ali, Sardar
author2 Kumar, Anand
Mondal, Kartick C.
El-Naas, Muftah H.
Mohamed, Assem T.
author2_role author
author
author
author
author_facet Ali, Sardar
Kumar, Anand
Mondal, Kartick C.
El-Naas, Muftah H.
Mohamed, Assem T.
author_role author
dc.creator.none.fl_str_mv Ali, Sardar
Kumar, Anand
Mondal, Kartick C.
El-Naas, Muftah H.
Mohamed, Assem T.
dc.date.none.fl_str_mv 2023-06-01
2025-07-31T07:43:45Z
dc.format.none.fl_str_mv application/pdf
dc.identifier.none.fl_str_mv http://dx.doi.org/10.1016/j.catcom.2023.106703
Mohamed, A. T., Ali, S., Kumar, A., Mondal, K. C., & El-Naas, M. H. (2023). Evaluation of highly active and stable SiO2 supported Fe-based catalysts for the catalytic methane decomposition into COx free hydrogen and CNTs. Catalysis Communications, 180, 106703.
1566-7367
https://www.sciencedirect.com/science/article/pii/S156673672300105X
http://hdl.handle.net/10576/66681
180
dc.language.none.fl_str_mv en
dc.publisher.none.fl_str_mv Elsevier
dc.rights.none.fl_str_mv http://creativecommons.org/licenses/by/4.0/
info:eu-repo/semantics/openAccess
dc.subject.none.fl_str_mv Catalytic methane decomposition
High quality carbon nanotubes
Fe catalysts
COx free hydrogen
dc.title.none.fl_str_mv Evaluation of highly active and stable SiO2 supported Fe-based catalysts for the catalytic methane decomposition into COx free hydrogen and CNTs
dc.type.none.fl_str_mv Article
info:eu-repo/semantics/publishedVersion
info:eu-repo/semantics/article
description Catalytic methane decomposition is believed to be an economic and environmental friendly route for the production of COx free hydrogen and high quality carbon nanotubes. However, the development of active and stable catalysts remains a significantly challenging research topic. This study focuses on the development of highly active and stable silica-supported Fe-based catalysts for the thermal decomposition of methane into hydrogen and high quality carbon nanotubes. A series of Fe/SiO2 catalysts with varying Fe loading in the range between 25 wt% and 100 wt% were synthesized by the solution combustion synthesis (SCS) method. The synthesized catalysts were characterized by various bulk sensitive and surface sensitive analytical tools, such as SEM, XRD, HRTEM, BET and Raman spectroscopy. All supported catalysts exhibited comparatively high activity than the unsupported 100 wt% Fe (denoted as 100F) catalyst which was the least active. Moreover, the catalytic activity in terms of methane conversion, methane decomposition rate, growth activities as well as carbon yields increased with an increase in the Fe loading. At an operating temperature of 650 °C and a GHSV of 8000 h−1, the 75FS catalyst, with a composition of 75 wt%Fe/SiO2, demonstrated the highest methane decomposition rate of 0.75gCH4/g-cat.h among the investigated catalysts. Additionally, after achieving initial stability at about 120 min, this catalyst remained active throughout testing on stream for 900 min. TEM and SEM analysis of the spent catalyst showed that the supported 75FS catalyst produced multi-walled carbon nanotubes with uniform diameters of 28 nm and with Id/Ig ratio of 0.454 whereas the unsupported 100F catalyst mainly produced graphene sheets.
eu_rights_str_mv openAccess
format article
id qu_1ba01cadc83427a1e67f9186d0188abf
identifier_str_mv Mohamed, A. T., Ali, S., Kumar, A., Mondal, K. C., & El-Naas, M. H. (2023). Evaluation of highly active and stable SiO2 supported Fe-based catalysts for the catalytic methane decomposition into COx free hydrogen and CNTs. Catalysis Communications, 180, 106703.
1566-7367
180
language_invalid_str_mv en
network_acronym_str qu
network_name_str Qatar University repository
oai_identifier_str oai:qspace.qu.edu.qa:10576/66681
publishDate 2023
publisher.none.fl_str_mv Elsevier
repository.mail.fl_str_mv
repository.name.fl_str_mv
repository_id_str
rights_invalid_str_mv http://creativecommons.org/licenses/by/4.0/
spelling Evaluation of highly active and stable SiO2 supported Fe-based catalysts for the catalytic methane decomposition into COx free hydrogen and CNTsAli, SardarKumar, AnandMondal, Kartick C.El-Naas, Muftah H.Mohamed, Assem T.Catalytic methane decompositionHigh quality carbon nanotubesFe catalystsCOx free hydrogenCatalytic methane decomposition is believed to be an economic and environmental friendly route for the production of COx free hydrogen and high quality carbon nanotubes. However, the development of active and stable catalysts remains a significantly challenging research topic. This study focuses on the development of highly active and stable silica-supported Fe-based catalysts for the thermal decomposition of methane into hydrogen and high quality carbon nanotubes. A series of Fe/SiO2 catalysts with varying Fe loading in the range between 25 wt% and 100 wt% were synthesized by the solution combustion synthesis (SCS) method. The synthesized catalysts were characterized by various bulk sensitive and surface sensitive analytical tools, such as SEM, XRD, HRTEM, BET and Raman spectroscopy. All supported catalysts exhibited comparatively high activity than the unsupported 100 wt% Fe (denoted as 100F) catalyst which was the least active. Moreover, the catalytic activity in terms of methane conversion, methane decomposition rate, growth activities as well as carbon yields increased with an increase in the Fe loading. At an operating temperature of 650 °C and a GHSV of 8000 h−1, the 75FS catalyst, with a composition of 75 wt%Fe/SiO2, demonstrated the highest methane decomposition rate of 0.75gCH4/g-cat.h among the investigated catalysts. Additionally, after achieving initial stability at about 120 min, this catalyst remained active throughout testing on stream for 900 min. TEM and SEM analysis of the spent catalyst showed that the supported 75FS catalyst produced multi-walled carbon nanotubes with uniform diameters of 28 nm and with Id/Ig ratio of 0.454 whereas the unsupported 100F catalyst mainly produced graphene sheets.This research work was made possible by the Shell Qatar funded project QUEX-CENG-SHELL-19/20. Open Access funding is provided by the Qatar National Library. SEM and TEM analyses were carried out in the Central Laboratories unit, Qatar University.Elsevier2025-07-31T07:43:45Z2023-06-01Articleinfo:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/articleapplication/pdfhttp://dx.doi.org/10.1016/j.catcom.2023.106703Mohamed, A. T., Ali, S., Kumar, A., Mondal, K. C., & El-Naas, M. H. (2023). Evaluation of highly active and stable SiO2 supported Fe-based catalysts for the catalytic methane decomposition into COx free hydrogen and CNTs. Catalysis Communications, 180, 106703.1566-7367https://www.sciencedirect.com/science/article/pii/S156673672300105Xhttp://hdl.handle.net/10576/66681180enhttp://creativecommons.org/licenses/by/4.0/info:eu-repo/semantics/openAccessoai:qspace.qu.edu.qa:10576/666812025-07-31T19:05:46Z
spellingShingle Evaluation of highly active and stable SiO2 supported Fe-based catalysts for the catalytic methane decomposition into COx free hydrogen and CNTs
Ali, Sardar
Catalytic methane decomposition
High quality carbon nanotubes
Fe catalysts
COx free hydrogen
status_str publishedVersion
title Evaluation of highly active and stable SiO2 supported Fe-based catalysts for the catalytic methane decomposition into COx free hydrogen and CNTs
title_full Evaluation of highly active and stable SiO2 supported Fe-based catalysts for the catalytic methane decomposition into COx free hydrogen and CNTs
title_fullStr Evaluation of highly active and stable SiO2 supported Fe-based catalysts for the catalytic methane decomposition into COx free hydrogen and CNTs
title_full_unstemmed Evaluation of highly active and stable SiO2 supported Fe-based catalysts for the catalytic methane decomposition into COx free hydrogen and CNTs
title_short Evaluation of highly active and stable SiO2 supported Fe-based catalysts for the catalytic methane decomposition into COx free hydrogen and CNTs
title_sort Evaluation of highly active and stable SiO2 supported Fe-based catalysts for the catalytic methane decomposition into COx free hydrogen and CNTs
topic Catalytic methane decomposition
High quality carbon nanotubes
Fe catalysts
COx free hydrogen
url http://dx.doi.org/10.1016/j.catcom.2023.106703
https://www.sciencedirect.com/science/article/pii/S156673672300105X
http://hdl.handle.net/10576/66681